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IMO if the motor is stuck and you do get it freee, you should still take it apart to inspect and repair what is wrong or you could do more damage than what has already been done. IMO.
Gotta agree. That's definitely part of the story - the rebuilding of a motor, at least partially. I've rebuilt part of one myself so "write what you know" applies, but I want to make sure I'm doing things right.
Let's say the motor overheated or the oil flow to the head was blocked. How many oil passages are there to the top? Just the two?
Otherwise I like lean running conditions melting the pistons and ruining the bore. That would be a nice mix of work, but not too difficult for someone who is new (with a mentor) to tackle. Top end stuff is pretty simple, pulling the motor is a big challenge if you don't know how to do the top end already (and if you've never done anything like it.)
Ekpent, I like the idea of running with no oil, but that would involve, basically, a full rebuild, which I think is more than my character could handle. Though, it might not be a bad idea when he finishes putting the motor together to have him forget to put the oil in.
Would lean running conditions be enough to seize the motor or would it just put a hole in the pistons? What other results would that have?