Author Topic: Cutting bar controls for drag bars without wire holes  (Read 1185 times)

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Offline nicks2319

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Cutting bar controls for drag bars without wire holes
« on: March 23, 2012, 11:22:03 AM »
Anyone have any photos of bikes with drag bars with external wiring? Wondering how people hack up the controls so that the wiring isn't internal. Seems like the best bet is to cut away part of the controls.

Offline Blucav85

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Re: Cutting bar controls for drag bars without wire holes
« Reply #1 on: March 23, 2012, 11:29:38 AM »
I have found it easier and cleaner just to cut the bars for the internal wiring and it's a lot cleaner looking. Just set it all up and drill a starter hole and use a die grinder to enlarge the holes.

Offline flybox1

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Re: Cutting bar controls for drag bars without wire holes
« Reply #2 on: March 23, 2012, 11:33:01 AM »
unless its sealed perfectly, moisture can get in and cause all sorts of troubles.
internal wiring looks cleaner IMO.
use a stepped bit & dremel to make cutouts in your controls bars and run the wires internal  ;) took me ~90min (mockup, drill, de-burr, install and re-run wires)
drag bars should be easy as there are minimal bends.

ehhh, Blu beat me to it  :P
'78 750K (F3 engine) PD42b's, Modified airbox w/K&N  filter, 40/110 jets, 1 needle shim, IMS@ 1 turn out. Kerker + Cone 18" QuietCore

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Offline Mcwilliams570

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Re: Cutting bar controls for drag bars without wire holes
« Reply #3 on: March 23, 2012, 12:22:37 PM »
How the control was on my bike when I bought it. Not sure if this is good or bad but how they did it..Dont have them on the bike to show what it looks like but you can see where it was cut..

Matt
My CB550 project http://forums.sohc4.net/index.php?topic=101182.0

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Offline nicks2319

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Re: Cutting bar controls for drag bars without wire holes
« Reply #4 on: March 23, 2012, 12:52:24 PM »
Awesome, thanks for the insight everyone. That last pic is exactly what I was thinking. I'm kinda weighing my options right now and this helped out a lot.

Offline ChuckG750f1

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Re: Cutting bar controls for drag bars without wire holes
« Reply #5 on: March 23, 2012, 01:01:50 PM »
I used a dremel and notched mine just like the pic above (easy).  I didn't want to pull all those wires through the Norman Hyde M bars I put on my bike.
Life is hard; it's harder if you're stupid.
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