Wow, interesting day indeed....
Had my CHP and DMV appointments rescheduled, so took the bike to work. Still exhibiting very sluggish and apparently lean running condition. Halfway to work, I lost nearly all power and it wouldn't stay running. Turned out I had lost the 2 and 3 cylinders entirely! So weird. I was thinking coil, but checked and wiggled the plug connections, bike cooled down, and started up on all 4. Cool.
2 miles later or so I felt a click from my clutch handle, uh-oh. Two stop lights later...SNAP. Lost my clutch cable entirely. I only had about 2 miles to go, so limped there clutchless shifting but had to run a couple of left turn lights as I had no way to stop/start.
A buddy of mine took me to a cycle shop with the cable to find a replacement and they didn't have one that matched so I grabbed one that looked close. It wasn't quite close enough, and was about 3/4" too long. So in order to limp the bike home, and avoid the embarrassment of having my wife pick me up, I did this:
Certainly not pretty, but functional enough to get home, or so I though...
2 blocks from the office, I lost the 2 and 3 cylinders again! WTF!? Pulled over and tried to think logically. A fellow rider on a CBR pulled over to see if I was OK, and to give moral support.
Ok, follow the power from the battery to the points, to the coils, to the plugs. I checked the ignition, good, coil connections, blue, yellow, and black/white and were all good. Plug wires all connected and twisted on firmly. Then pulled the points plate and checked those connections, all good. Then I noticed the 6mm screw nut that holds the blue points wires to the points was loose. Tightened it up, and that was it!!!
Not only was that the problem causing the periodic 2/3 outage, but it was making my bike run like sh*t the whole time! That tiny screw was causing a serious misfire in all RPMS that I had misdiagnosed as a lean condition from my new exhaust and a manifold leak. Now I can finally feel that 650 cam! The first time I grabbed a fistful of throttle from a light I had the hugest smile on my face. With that Kerker and comp baffle, at 10k RPM it sounds like a freakin' F1 car.
It was bittersweet, because of all my wrenching on the side of the road, I missed my CHP VIN verification appointment, again... So I rescheduled. But then an officer called and said that once you miss two appointments, you aren't ALLOWED to make appointments, and have to come and leave it, and when they get to it, they get to it. What a load of BS! The guy was such a prick too. Guess I'll have to figure that out later. The kludged clutch cable worked fine for the ride home btw, I had to keep reminding myself that I was supposed to be limping home. I was having too much fun with some real horsepower at my disposal though.
I still have the 105 main jets coming, as well as intake o-rings, braided brake lines, clubmans, grips, and beautiful English-made mirrors. I can't wait to get everything buttoned up so I can enjoy riding the hell out her. Lesson learned, however, about those points.
I hesitate to change those jets though because it felt like there were no problems with the power delivery. I'll have to do a WOT plug chop to see if it's lean. I don't want to be running too hot. Judging by whomever had the Kerker installed before, and the very blued headers, keeping the main jets at 100 obviously made it run quite hot. They are single walled headers though, so maybe the blueing is to be expected.