How would one go about patching it (It would be nice if it looked good too - may be asking too much though).
You can rebuild the shocks?!
I don't think the piston for the caliper is stuck but I have yet to get fluid down the lines. When the new ones arrive and get installed I'll try that again. I don't think I'll have issues on that end but the day is young.
As I learn the systems I expect to redo some things once or twice as I learn the ins and outs. When I'm "done" with this I have a XR650L that got low on oil (who knew they burned oil so fast when new?) I get to rebuild. sigh......
First off, apologies for the terrible iPhone grammar in my previous post!
A good welder/brazer could patch up your holes. Just have them clean it up well to get to decent metal, and then put on a patch. If brazed, then good stainless would probably be a good bet, although I'm no metallurgist.
By "repop", I just meant copies of the originals. You can find them various places for $100. They suck, just like the originals, but they work. Alternatively, you could get really nice replacements, or spring for some entry-level Hagons. I really recommend the light springs on the Hagons unless you are a portly guy. It wouldn't hurt to keep the originals though. Some folks really like the original stuff.
Sorry to hear about the XR. By the way, my first bike was a CB360T! i got it in boxes and assembled it by guesswork. I got everything correct except the exhaust collar flanges, which resulted in me smelling like unburnt fuel until I figured it out! My college buddies called me 87 octane for a while!
Camelman