Hi all, well I picked up my first road bike last week. I imported it from California into its new home in Australia.
I bought it sight unseen with only some photos and a brief description to go on. Guess what? the bike I picked up is pretty much what I expected. It's a single owner (with papers) original bike. It's had a tank and side cover paint freshen but everything else seems legit. It was last registered about 10 years ago so there are of course so it needs some minor loving.
Job one was fitting a inline fuel filter, flushing tank and carby bowls and dusting off airbox. Then I just had to go for a quick spin up and down the street. The clutch was seized so I roll started the engine and blipped the throttle with the clutch lever pulled in. That was enough to un-seize the plates - all good. Bike ran ok, I kept the revs low just incase. After that was out of my system it was time to inspect further.
Removing the petcock revealed some serious gunk build-up - the reserve being fully blocked.
Found some light surface rust inside the tank.
Front brakes lightly seized (a tap with a mallet fixes temporarily).
Oil pressure light not working.
Starter button intermittent.
Tires need replacing.
Signs of oil leaking from LH engine cover (starter area).
Oil sitting on cooling fin, seems to be coming from head gasket.
So right now the plan is to address the tank and fuel system, starting with;
cleaning and removing rust from tank (POR15 or MetalRescue)
cleaning and rebuilding petcock assembly (carby clean and loctite?? to re-seal the brass fitting back into the petcock housing)
removing carby bowls to inspect and clean inside of carbs (carby cleaner)
I am also going to do plugs, oil and oil filter.
I have downloaded the workshop manuals and made a list of the part numbers I need, or may need (after I finish through inspection).
Part name Part number
Oil filter kit NA
Carby bowl/body seal 16010-333-004 (gasket kit)
Carby bowl drain o-ring 16010-333-004 (gasket kit)
Front left indicator cover 33450-292-670
Air filter 17210-333-610
Air filter retainer clip 17216-333-010
Head light surround 61301-333-0038
Fuel tank to petcock o-ring 16997-273-006
Petcock bowl o-ring 16938-268-010
Petcock strainer 16957-268-010
Petcock main seal 16955-268-020
Front brake pads set 45106-323-006
Rear brake pads set 43120-286-000
LHS crankcase cover screws 93500-06035
Dash bulb 34902-259-000
Tank main seal 17534-323-300
Pillion footpeg rubber 50714-333-000
Rider footpeg rubber 50661-333-000
Question; can anyone recommend a good supplier of this stuff, I want to get a quote for each p/n before I purchase anything. I am open to buying overseas of course. The idea is to spend as little as possible so I'd prefer single parts ilo kits (for parts like the o-rings).
Also, some comments on tank rust removers and product to use to seal the petcock brass pipe back to the body?
Cheers!