Thanks a ton for all the help and input guys! Let me say, Rick, I didn't double check that thread size, and I have no way to verify what it actually is. Even at my work, where we love oddball threads, I can't find any examples of this thread. I'm gonna try the tube when I get a little time this weekend.
And lucky, as usual, you have no useful input. You haven't read the thread, yet know everything about our situation. Or rather, enough to know how simple our problems are to solve, if only we would do the simple things! We've obviously tried that. Float height won't mean squat if the carb is fuel starved, and setting float height is in no way easier than shoving a tube into a hole to verify a liquid level. Please stop replying to my threads with useless responses.