Author Topic: Cracked gas tank  (Read 1501 times)

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Offline samIam

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  • 72 Honda CB500 Four
Cracked gas tank
« on: July 16, 2012, 09:28:01 PM »
I put the tank through Electrolysis and got real good results but have came up with a hairline crack the barely seeps gas.  Not even enough to drip.  I was wondering what other people would do in this situation.  I searched and saw that some have used JB weld but I used that on my stand pipes with bad results.  Maybe this would be different because the JB weld wouldnt be sitting in a pool of gas?  Here is a pic, kinda blury but easy to see.  Thanks in advance.


Offline xnoahx

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Re: Cracked gas tank
« Reply #1 on: July 16, 2012, 09:31:47 PM »
I once used JB Weld on a hole that had burned into my plastic dirt bike gas tank.  Held up great for years.  There are probably better solutions though

Offline 750K

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Re: Cracked gas tank
« Reply #2 on: July 16, 2012, 10:01:13 PM »
As much as I hate to recomend a tank sealer it might be your best bet for a leak stop, it's what I'd most likely do if I had a leaky tank after removing rust. If it wasn't leaking I'd avoid a liner but you gotta seal it somehow.
77 Cb750, 78 Kz1000

Offline billingstitan

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Re: Cracked gas tank
« Reply #3 on: July 16, 2012, 11:02:26 PM »
+1 tank sealer -

I had good luck with Caswell's epoxy sealer, the motorcycle dragons blood red version so you can see your coverage http://www.caswellplating.com/restoration-aids/epoxy-gas-tank-sealer/dragons-blood-gas-tank-sealer.html.

Caswell recommends applying it in two parts (half the cans on each application) - in my experience it works best to mix the entire batch and spend some "quality" time with your tank rolling it around and around and around until it begins to set. Use a flashlight to periodically check it and ensure you're getting full coverage. It should seal that right up.
Calling upon my years of experience, I froze at the controls.  ~Stirling Moss

2014 Ducati Monster 796
1977 CB550K http://forums.sohc4.net/index.php?topic=138289.0
1977 CB550K
1972 CL175
2000 Kaw Nomad 1500
1992 KDX 200
2001 Honda 80R
Past Bikes:
1973 Kaw 900Z1
1970 Yamaha 350RD
2003 Yamaha VStar 1100
2001 Suzuki GS850