Okay so now I really feel stupid. I`ve spent almost all day yesterday and most of today the pouring over archived files,searching for testing procedures, testing and cleaning the voltage regulator, testing the rectifier, cleaning all the connections that were easy to get to. Still couldnt find the problem. So then I pull the sprocket cover off and I find one wire that had pulled loose. Reconnected it and presto chango I`m charging. Now we hook the multi meter up and at the batterey @ 5000 rpms its climbs to 16.5 yikes !!! then drops to 14.5 and then jumps back and forth between 14.5 and 16.5 hmm is this normal ?.......Gary