Author Topic: New Plug Wires  (Read 7074 times)

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cub

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Re: New Plug Wires
« Reply #25 on: May 19, 2005, 02:24:59 AM »
I used a "bodge" I picked up in Classic & Motorcycle Mechanics.  What you do is cut the head off a small nail & then sharpen it (so it's pointed at both ends).  Cut your wire about 3 inches short of the coil, then use pliers to stick the nail halfway into the wire.  Then push on the new wire & put some heatshrink over the top.  Crude, but works really well.

That's what I call DIY!!  ;D

phylo101

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Re: New Plug Wires
« Reply #26 on: May 19, 2005, 01:22:06 PM »
Hi - whats the actualprobelm, the wires are "nasty" or they keep breaking down, particulalry in the wet? I suspect its the latter....cos it happens in the end on ALL 550s, because theyre mounted too close to the front of the tank for the tank to shield them from rain. I suspect youll splice and find out t'bugger will still misfire. Only way to make a fullproof repair is mount the coils somewhere else and splice in LONG plug leads. A lot of 550 owners I know went to either bellmouths or foam filters, and used the airbox space.

phylo

happyonthunder

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Re: New Plug Wires
« Reply #27 on: May 27, 2005, 04:55:38 PM »
I like the idea of moving the coil under the seat, I do have a problem with the bike sputtering
and dying out when it rains.

Offline Tim.

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Re: New Plug Wires
« Reply #28 on: May 27, 2005, 05:08:24 PM »
I bought a set of wires on eBay for a grand total of $6.84 shipped.  I know nothing about these - I bought them because I thought they might look nice with my orange flake paint, and my wires have a little electrical tape on them here and there so I want to replace them anyhow.

Anybody use a kit like this before?  Integrated boots, silicone 7mm wire - I don't know if they're crap or not.  They came with a splice kit consisting of little 3/4 inch long metal sticks and what must be heatshrink.

http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd=1,1&item=4550977832

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Offline TwoTired

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Re: New Plug Wires
« Reply #29 on: May 27, 2005, 05:44:27 PM »
Years ago, I'd curse my CB550 when driving home in the rain, commute traffic, at night, since it would sputter and fire on few cylinders.  While it was exciting, it wasn't fun.  The ignition leads were less than 5 years old then, quite supple and all the rubber bits kept water away from what wasn't supposed to get wet.

One night after the ordeal, I still had enough energy, and determination, figure out what the F**K was going on since the effects often carried on to the next mornings commute for a short bit of time.  Plus I found out that it didn't really need rain to cause problems.  Driving through wet streets from broken sprinkler heads would also cause it to sputter.  Well, I took off the points cover and low and behold water was in there.  Dried it out and the problems immediately went away.  Great.  So, after a few more sputtering events and one near death event from a cage that I couldn't power away from, I finally went to the hardware store and bought some thin neoprene.  Since even brand new cork gaskets that are normally put there, wouldn't seal out water, I thought I'd give neoprene a try.  I made a gasket for it out of that neoprene.  Well, it worked.  Doesn't matter how wet the coils and ignition wires get, they all still light the cylinders when they're supposed to.
Problem solved...  A nice side benefit is that it is reusable.  That same gasket is still on the bike to this day.  I do this upgrade to all my SOHC4s.  Well worth the time & effort.

It may well work for you, too.  Make a points cover gasket.

Cheers,

Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline cben750f0

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Re: New Plug Wires
« Reply #30 on: May 27, 2005, 05:54:12 PM »
i wonder what effect on spark the silicon core wires would make... they always seem to be the wires of choice with cgae drivers... some i wonder if they are better or worse.. can  anyone help?..peace
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