I decided to fix the leaky valve cover today. Figured it'd be an easy pull it up, replace the gasket, put it back down kind of thing. After i got the cover off, everything looked good....except for a broken cam holder bolt. That's kind of an odd thing to see isn't it? It was the bolt (not the post) on the immediate right hand side of the gear.
I pulled everything apart, replaced the broken bolt, degree'd the cam and put it all back together. However i'm trying to figure out why that bolt broke! There has to be something underlying that had to help it. That doesn't seem like a bolt that would just break on its own.
Could the cam chain be too tight? Was it just a weak bolt? Shaft flex or something? I rechecked everything spec wise and it all checked out. All those bolts and nuts are torqued down to 8 - 8.5 ft lbs.
I have everything back together and it runs great as always. I double checked each bolt before putting the cover back on and they are all okay at this point. I figure i'll ride another 500 miles or so and pull the cover off again for another inspection.
On a more pleasant note...here are some pictures sent to me by "Jon the Seat Guy" who's making the seat :-D