Author Topic: Starter button destroyed. How can I get my headlight to work???  (Read 1113 times)

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Offline mathbishop

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Starter button destroyed. How can I get my headlight to work???
« on: October 24, 2012, 09:52:03 PM »
Hello everyone, cant seem to find an easy solution, my starter button has broke to the point of needing to by a new right hand control but I want to still be able to ride. And since my starter button is broke my headlight wont come on.

I was told I could bend some contacts over so that the headlight would still come on and I can just use my kick start.

Only thing is I have no idea what contacts he was talking about and how to go about doing it. Any suggestions?


Offline bryanj

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Re: Starter button destroyed. How can I get my headlight to work???
« Reply #1 on: October 24, 2012, 10:28:38 PM »
There are 3 wires to the starter button, black(power); yellow red(starter) and black/red(light power) so connect the black to the black/red----its better if you fit some sort of switch so you can turn the lights off when starting
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

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Offline percolate

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Re: Starter button destroyed. How can I get my headlight to work???
« Reply #2 on: October 24, 2012, 10:37:47 PM »
There are three contacts in the starter button assembly. One is +12v, one completes the circuit for your starter motor, and the third completes the circuit to your headlight. Normally the headlight circuit is closed so the light is always on. When you push the starter button it opens the headlight circuit and completes the starter circuit so you're drawing less current elsewhere on the bike when the starter is engaged.

Trace the wires from the right had controls back to where they connect to the main wiring harness. There should be one black, one yellow with red, and one black with red. The black is the +12v, the yellow/red is for the starter and the black/red is for the headlight. Unplug these from the main harness.

You can now make a little jumper wire to get from the black/+12v to whatever the black with red plugs into. This will get current directly to the headlight and you can impress your friends with your kick starting prowess. Also very helpful here is a good wiring diagram, a multimeter, and plenty of patience. If you haven't monkeyed with your wiring much, this can be rather daunting. But take your time and make sure to have that wiring diagram handy to help sort out the mystery.

This method may be easier for a short term fix until you can get your new right hand controls in place. When I got my bike its starter button was roasted and the previous owner used a little wire with alligator clips for the jumper. Seemed to work OK but just make sure to use decently thick wire since its passing a goodly amount of current.

Good luck!

 
« Last Edit: October 24, 2012, 10:51:48 PM by percolate »
The solution is painfully obvious once you know exactly what the problem is.

1976 CB550F - http://forums.sohc4.net/index.php?topic=118564.0

Offline mathbishop

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Re: Starter button destroyed. How can I get my headlight to work???
« Reply #3 on: October 24, 2012, 10:50:09 PM »
Great! Thanks for you input

Offline 1976verona

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Re: Starter button destroyed. How can I get my headlight to work???
« Reply #4 on: October 29, 2012, 09:55:57 AM »
Pull the headlight and unplug the interupter wires going from the headlight to the start switch and by-pass the switch by plugging the 12v wire directly to the headlight. I had to do this to mine until I fixed the switch. Matter of fact I  still have it wired this way. Check the wiring diagram and you will see the wire colors to switch.
Recycling = restoring one bike at a time.