Author Topic: Anybody here know Kawasaki Vulcan 500's?  (Read 2855 times)

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Offline DustyRags

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Anybody here know Kawasaki Vulcan 500's?
« on: November 24, 2012, 09:59:28 PM »
So I recently acquired a 2005 Kawasaki Vulcan 500 with less than 5,000 on the clock (well, it HAD less than 5,000 on the clock when I got it...  ::)), and it's got a solo seat- a bit of a rarity with these bikes, which are famous for having uncomfortable seats and almost nothing at all happening in the aftermarket, especially in seats.

Here it be.



The issue is that that cute little solo seat, as comfortable as it is for the first hour, begins to seriously smart somewhere around the 100 mile mark. I've got the original seat, and it looks like it can be changed out in a jiffy, but I need to remove the cross bar that's been riveted across the frame to hold the solo seat in place first. It's just a couple of pop rivets, so my thought is to grind them off, tap the holes in the frame, and replace the rivets with screws. This way, I can pull off that hard-as-a-board solo seat and plop in the softer stock seat for longer trips or for carrying passengers with just three screws.

Any issues with a tapped hole in the frame? Remember, it's already got a couple of small (1/8th inch?) holes in it.

You can see the cross bar end-on just above the top shock mount in this pic.



Thoughts?
1976 CB550K- sold
2005 Kawasaki Vulcan 500- sold
2000 CB750 Nighthawk - sold
1975 XL350 - crashed
2004 Suzuki Vstrom 650 - sold

Offline Xnavylfr

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Re: Anybody here know Kawasaki Vulcan 500's?
« Reply #1 on: November 25, 2012, 07:17:34 AM »
You shouldn't have any problems with doing that due to the size of the holes and the location.


Xnavylfr(CHUCK)

Offline DustyRags

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Re: Anybody here know Kawasaki Vulcan 500's?
« Reply #2 on: November 25, 2012, 08:21:49 AM »
Cool, thanks! I didn't think so, but I'm still new to these things and don't want to assume things with something as integral as the frame. :)
1976 CB550K- sold
2005 Kawasaki Vulcan 500- sold
2000 CB750 Nighthawk - sold
1975 XL350 - crashed
2004 Suzuki Vstrom 650 - sold

Offline Xnavylfr

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Re: Anybody here know Kawasaki Vulcan 500's?
« Reply #3 on: November 25, 2012, 11:31:15 AM »
A 1/8 th hole is NOTHING!! I build SOHC choppers and you should have seen some of the frames that have been drilled to run wires inside the frame, some were SWISS CHEESE.


Xnavylfr(CHUCK)

Offline DustyRags

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Re: Anybody here know Kawasaki Vulcan 500's?
« Reply #4 on: November 25, 2012, 11:40:16 AM »
Good to know! I do plan on getting another SOHC4 some day and building a chopper. I'm thinking a classic 70's style beast- long, narrow, tall sissy bar with a 550 power plant.

But that requires having the cash (and good luck with that! Damn student loans...) and a place to build it. I'm not taking over my brother's garage again. :P
1976 CB550K- sold
2005 Kawasaki Vulcan 500- sold
2000 CB750 Nighthawk - sold
1975 XL350 - crashed
2004 Suzuki Vstrom 650 - sold