Author Topic: DIY CB550 Carb Rebuild....with no kit...  (Read 4149 times)

0 Members and 1 Guest are viewing this topic.

Offline Bru-tom

  • Hot Shot
  • ***
  • Posts: 517
DIY CB550 Carb Rebuild....with no kit...
« on: February 05, 2013, 01:15:59 PM »
hey guys, thought i would start a new post as i seem to be jacking everyone elses threads lately.... ;D i have never done this before, so there will be questions ;)

so here it goes, some before pics, after a slight polish and repair on the float bowl screw threads, had to re-drill and tap m5...



its always good to make a reference and mark each carb, i scratched the corresponding number in each foat section:



you need to remove some parts, not all pictured below, i only thought of this now... ;D but here are some:



this puppy here needs to be removed to the left if looking from the same direction as two oics up. be sure to loosen the throttle cable assembly thing with the spring and the two ends that attach it to the base plate, also pictured next. There will be two keys that come expose themselves after the shaft starts moving out (to the left) so keep them safe for reassembly later on.





there are also linkages that you need to remove with little ball joints on the ends that operate the slides.

there will be two of these, i will be replacing these o-rings from a industrial o-ring supplier and the fuel resistant type. i will, be posting sizes of all the o-rings i will  be replacing so you all can save a few bucks on your carb rebuils..



i then removed the butterflies:



next i removed the choke butterfly shafts, make sure you note the order of all the washers and stuff, so it makes your life easier later on when you assemble.



i then whooped the tops off and removed the small nut holding the shaft in and removed the slide with the needle.

 I found a sort of grease in there? or was it old sticky dirt?



also, see the floats, they get removed after the float bowls are removed, a little punch can be used to push the shaft out. mine were all stiff, they should be loose-ish. on the left is the shaft that holds to slide assembly in. be sure to remove the felt washer from the shaft bush area, it keeps dirt out (it might go missing when the cleaning process starts) place all washer etc back on the shaft after removal so you know here the bits go later on.



i then removed the float bowls, the  main jet retaining spring, the main jet (o-ring will be replaced), idle jet, needle and seat (o-ring will be replaced too. The emulsion tube was a pain to get out, it comes out the in the same direction as the main jet. do not damage the top when pressing on it to remove it, as the needle needs to slide in and out of it. mine was very stuck! but after a bit of brain storming, they all came out:





here is the needle and seat (o-ring will be replaced), with the main jet and idle jet which gets removed from the outside, it screw out and there is a spring under it. normally you would screw each one in until it stops while counting the turns, so you know where to set it when re-installing. Unfortunately, mine were all out, so i never bothred ;D in for rich and out for leaner mixture. (I have done a lot of reading huh  :D)



fully stripped:





then after some cleaning with thinners, i soda blasted them with this DIY piece of kit:

http://www.aircooledtech.com/tools-on-the-cheap/soda_blaster/

they did not come out all shiny, but that didnt matter! they are clean and beautiful! 8)

with some decent advice from harisuluv: no need to rinse them off after blasting (i was concerned with corrosion as the thinner left a white residue after cleaning them in it)none the less, they were super dirt free and dry before i blasted, so there was no reason why the soda would/could stick in any part of the carb. thats good  :D







so after all the blasting, i cleaned all the orifices out with compressed air for a while i might add, not because there was soda coming out, but because i wanted to make a million % sure they were all clear ;D you will notice with the air shooting in all the the orifices and where they end up and make sure they are all clear. if they were dry to start off with, you wont have any issues ;)

in the next few days i will be getting the all the o-rings needed for a complete rebuild including the float bowl sealing o-rings. will post sizes too as mentioned above.

some parts will be replated (dont like paint where there is fuel) and replace the main spring.

the jets and brass bits will be cleaned and serviced, so they can be reused.

thanks for reading

 ;)

Offline harisuluv

  • Master
  • *****
  • Posts: 2,009
Re: DIY CB550 Carb Rebuild....with no kit...
« Reply #1 on: February 05, 2013, 01:33:46 PM »
Nice work.  That linkage has keys in it and a pressed in pin to keep it from moving. When people are able to get it apart without drilling out the pin it usually means something is broken. On a 750 where they fork onto the slides can restrict the horizontal movement but with the early 550 style they aren't set up that way. If there is play you will be scratching your head wondering why your bench sync isn't working. Something to check out or keep in mind. Hope that helps.

Offline catsoup

  • Full Member
  • *
  • Posts: 98
Re: DIY CB550 Carb Rebuild....with no kit...
« Reply #2 on: February 05, 2013, 02:38:01 PM »
looking good.

Feels good to take things apart without breaking anything haha

hopefully everything goes back together nicely! it should.
78 cb750f

Offline DustyRags

  • I'm not skilled, I'm just a
  • Hot Shot
  • ***
  • Posts: 720
  • Just try it and see what happens
Re: DIY CB550 Carb Rebuild....with no kit...
« Reply #3 on: February 05, 2013, 06:14:24 PM »
Nice! Digging that soda gun! I might have to make use of that in the future. :)
1976 CB550K- sold
2005 Kawasaki Vulcan 500- sold
2000 CB750 Nighthawk - sold
1975 XL350 - crashed
2004 Suzuki Vstrom 650 - sold

Offline SF

  • Hot Shot
  • ***
  • Posts: 527
  • I burn gas very well
Re: DIY CB550 Carb Rebuild....with no kit...
« Reply #4 on: February 05, 2013, 07:29:21 PM »
+1
92 wr250 sold
98 zx6r sold
04 zx10r
73 cb350 twin
75 cb550f
75 cb550f
72 r5c
rgid springer bobber project

Offline Bru-tom

  • Hot Shot
  • ***
  • Posts: 517
Re: DIY CB550 Carb Rebuild....with no kit...
« Reply #5 on: February 05, 2013, 08:35:14 PM »
Nice work.  That linkage has keys in it and a pressed in pin to keep it from moving. When people are able to get it apart without drilling out the pin it usually means something is broken. On a 750 where they fork onto the slides can restrict the horizontal movement but with the early 550 style they aren't set up that way. If there is play you will be scratching your head wondering why your bench sync isn't working. Something to check out or keep in mind. Hope that helps.

thanks again mate! im sure i can get them together nicely, everything came apart unbroken  ;)

I never saw any pins, nor is there any pin holes in the slide? i did find that the slides two phillips screws that allow you to separate the needle ect from it, were really tight and i was scared of stripping the screw heads, hence the reason why i left them intact, nothing in there to maintain anyway?

looking good.

Feels good to take things apart without breaking anything haha

hopefully everything goes back together nicely! it should.

thanks mate! yeah, it needed some fixing already, the float bowl screws were stripped in the housing, drilled and retapped all the holes already, luckily, without any hassles.









Nice! Digging that soda gun! I might have to make use of that in the future. :)

well, mine didnt look exactly like that, mine looks like this:










Offline DustyRags

  • I'm not skilled, I'm just a
  • Hot Shot
  • ***
  • Posts: 720
  • Just try it and see what happens
Re: DIY CB550 Carb Rebuild....with no kit...
« Reply #6 on: February 05, 2013, 10:28:46 PM »
Mine's gonna look more like a bicycle pump stabbed through a drink straw, but then none of my builds have ever been even half as quality as yours, so it all works out  ;D
1976 CB550K- sold
2005 Kawasaki Vulcan 500- sold
2000 CB750 Nighthawk - sold
1975 XL350 - crashed
2004 Suzuki Vstrom 650 - sold

Offline Bru-tom

  • Hot Shot
  • ***
  • Posts: 517
Re: DIY CB550 Carb Rebuild....with no kit...
« Reply #7 on: February 06, 2013, 08:30:16 AM »
hahahaha, i cant seem to picture wtf thats going to look like  ;D im not doing a quality job, just too damn scared to do it any other way ;D