Now that you mention it, the bike doesn't have a push cable, and how knows how old the pull cable is. The floats are set at 22 mm, the slides all move freely and are about the same hight, when I did the bench sync I set them to about 1/16th for the opening. So I still have some points to check.
But still I think it's a vacuum leak, and a considerable one because the bike only starts with the choke on and will continue running with the choke halfway opened after that it just stalls.
One question, the sync gages I can borrow are in PSI, does anyone know how many PSI should the bike pull?