Paul, is that 1.5 the ID or OD on the header pipes? The stock pipes being a double wall design the ID being less of course.
Good call... just looked up my previous measurements (I love combing through my own posts on here for information...
) and the I.D. of the stock 650 pipes are in fact 1".
1.5" O.D. in 16 gauge is going to leave an I.D. of 1.38", still larger than stock/ suggested size.
I didn't go anywhere guys, I've just been too busy to work on bikes much at all. Finally catching up to this RC project, then I can get back to some of my own fun stuff.