Author Topic: 1978 CB550K coming back to life - a very productive weekend!  (Read 1841 times)

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Offline VigCS

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1978 CB550K coming back to life - a very productive weekend!
« on: October 14, 2013, 10:28:59 AM »
Hi all -

My CB550 has been in pieces for almost 2 years.  The original intent was to do a restoration, but as it turns out time was never in my favor.  My fiance had to move away temporarily for a job assignment, so I've had more free weekends.  This weekend I finally got around to getting her back together.  Here's a picture of when I bought it 3 years ago:



Day one progress:
-Cleaned and spot-painted the frame in Rustoleum semi-gloss (works great).
-Puts carbs back together.
-Other small odds and ends (parts cleaning, etc).



Day two:
-Cleaned and installed the engine in the frame.
-Put wheels on.
-General cleaning.
-Installed Carbs.




Day 3:
-Reconnected cables, and all the "little stuff".


What remains to be done:
-Buy new battery
-Rebuild the front caliper
-Find the little damn lever that actuates the back brakes (can't find it)
-Install oil filter and oil.
-Size and cut the new chain.
-Fire it up and hope she runs! (the a carb sync, etc...)

Things I learned along the way:
-Be religious about catalouging everything you take off.  My lack of doing this caused me several headaches.
-Be very careful with exhaust studs.  I broke one off and stripped another one out of the head by over tightening.

I'm excited this bike is finally coming back together.  I've missed riding it!  The objected was not to have a perfect bike with this project, but to have a usable daily rider that I won't be afraid to put miles on while still looking good.
« Last Edit: October 14, 2013, 10:30:59 AM by VigCS »
'78 CB550K, 2004 KLR650

Offline edwardmorris

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Re: 1978 CB550K coming back to life - a very productive weekend!
« Reply #1 on: October 14, 2013, 12:27:23 PM »
All this over the weekend? Impressive.

Offline VigCS

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Re: 1978 CB550K coming back to life - a very productive weekend!
« Reply #2 on: October 15, 2013, 12:58:56 PM »
Thanks.  Going to try to get her fired up tonight.  I got a new battery, oil filter, and plugs today. 
'78 CB550K, 2004 KLR650

Offline flybox1

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Re: 1978 CB550K coming back to life - a very productive weekend!
« Reply #3 on: October 15, 2013, 01:35:00 PM »
nice work for a weekend.
with that much time to wrench...you're either a bachelor, or you hid the bodies really well  ;D
'78 750K (F3 engine) PD42b's, Modified airbox w/K&N  filter, 40/110 jets, 1 needle shim, IMS@ 1 turn out. Kerker + Cone 18" QuietCore

Past Bikes
1974 550K0 (stock), 1973 CB350F (stock), 1983 Yamaha XS400K (POS)
77/78 cool 2 member #3
"Knowledge without mileage equals bullsh!t" - Henry Rollins

"This is my CB. There are many like it, but this one is mineā€¦"

Offline VigCS

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Re: 1978 CB550K coming back to life - a very productive weekend!
« Reply #4 on: October 15, 2013, 01:53:55 PM »
nice work for a weekend.
with that much time to wrench...you're either a bachelor, or you hid the bodies really well  ;D

Haha, I rarely have this much time to wrench - almost every weekend I'm busy.  I had a free long weekend and made the most of it.  My Fiance also had to move to Tennessee for ~9 months for a job assignment ("move here or you have no job" situation - gotta love big construction corporations), so I've had more free time because of that. 

I'll be sure to post a video once it fires up.
« Last Edit: October 15, 2013, 01:56:42 PM by VigCS »
'78 CB550K, 2004 KLR650

Offline VigCS

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Re: 1978 CB550K coming back to life - a very productive weekend!
« Reply #5 on: October 18, 2013, 07:08:40 AM »
VID 20131017 203442

She runs!  Needs a carb sync something fierce though.  That'll happen early next week.  You can see the idle shoots up to 5,000 at around 0:16 and hangs there. 
'78 CB550K, 2004 KLR650

Offline iron_worker

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Re: 1978 CB550K coming back to life - a very productive weekend!
« Reply #6 on: October 18, 2013, 07:41:49 AM »
It's alive! It's alive!!! muahahaha


lol sorry. Couldn't help myself.  :o

IW