Wanted to pick folks brains a bit on two slight annoyances. The first is the starter gear clutch. I rebuilt it with the little kit from David Silver Spares. At the time, when I had everything apart, I inspected both the large and small starter gears, and they looked just as decent as the set I bought of eBay (from an unknown mileage bike). Nonetheless, the bike, on one of the 15-20 times I started it, made that godawful clang again! I'd rather not tear the damn thing apart again, put in the used gears, and have it do the same thing. Am I missing something, or should I just throw starter gears at it till it stops, or could it be an issue farther upstream? Kinda sucks, especially now that I have the rearsets and can't kick it.
The second issue may or may not be an issue. I installed the cycle x clutch kit (pretty damn confident it was done correctly) and reinstalled my Barnett clutch springs, modified my clutch basket per Hondaman, and filled the bike with Valvoline 20w-50 motorcycle oil and my ZDDP zinc additive, and fired her up. I can shift just fine through the gears while running, but finding neutral is damn near impossible. With the bike shut off, no problemo. I've never run 20w-50 (last three oil changes were 10w-40 and Rotella Diesel oil cause it's what I ran in my Cummins), or Valvoline bike oil before. I never had a problem with this prior, unless it was a super hot day and I was sitting in traffic...and even then, I could just rock the bike back and forth a lil' and find the sweet spot. Without getting into an oil discussion, anybody else out there have an upgraded clutch, and have a proven oil and weight that the clutch enjoys?
On the same vein as oil, I saw this on eBay the other day, and thought it pretty nifty, and maybe an easier solution to the wet sumping problem that so many seem to encounter.
http://www.ebay.com/itm/201086220345 I just got back to work, so there's not going to be any progress on the bike for the next three weeks
I do hope to see the completed paint via photo (might even be able to get him to set the tins on the bike).
Seth