It took some work but the 550 is up and running. Bear in mind I am new to sohc 4, more used to twins.
Right now the wiring is bare minimum: ignition + charging system, hooked up a 4ah small battery and voltmeter says it works as it should ('bout 12v idling and 13.5+ higher up).
Initially I had trouble getting it to start at all. Checked compression got 120 psi across all 4. Then it would only run on 1 and 4 and with choke only. Since 2 and 3 share the same coil I checked spark but good fat blue flame across all 4.
Took out the carbs and thoroughly cleaned the pilot jets with a copper strand and set float heights. Now it starts first kick with choke on, first kick choke off when warmed up, but still runs way lean: bogs a bit on throttle open, spits out the carbs occasionally and races after throttle is closed. Also seems to heat up a bit.
But, it never kicked back
As a matter of fact I inspected the points and static timing and it seems PO had brand new ones installed. Bit of a surprise considering the overall state of dereliction of the bike, amount of crud in the carbs etc.
I have a few questions:
- I have no experience with round slide carbs (PD carbs are called that aren't they??), is the symptom I see pilot jet leanness, meaning it's still not clean enough? Or do I need to up the main jet? I'm running pods and stock exhaust for now BTW.
- I did kick a lot, and sometimes the kicker would seem to skip a tooth every once in a while, say 1 kick out of 20 (I have good legs). Does that mean splitting the cases is in my near future? Now that it starts first kick it hasn't done it again but I'm a bit concerned...
- I want to have it kick-only. The thing is so much easier to kick alive than the XS650 it's not even funny. Has anyone done anything to the starter cavity? Oh and I need to figure out how to plug the starter hole...
Cheers!