Author Topic: 1975 CB550 Winter 2013 Build  (Read 20628 times)

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Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #50 on: April 12, 2014, 01:00:06 PM »
Completed the all balls steering stem bearing replacement.

Here is the lower stack.  I used the thin spacer.


Here is how it went on the stem


Used this cast pipe to smack it home.  Freezer for the stem.  Didnt bother to heat the bearing.  Went on easy



Ground the underside of the top nut flush and did not use the top seal.   

Dont have a pic of that, but it all looks good.   

Is the tightness of this last adjustment nut, done by feel only?  Does not seem to be torque spec. and everything I read seemed more focused on the install and spacers than proper tightness of this nut.

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #51 on: April 12, 2014, 01:03:01 PM »
Re-installed engine into the frame today also.  Followed a truly detailed build thread by SohRon.   Made it easy.   Did the centerstand while at it and this job is way easier to do before the swing arm goes on.


Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #52 on: April 26, 2014, 05:39:04 AM »
Backing up a step or two...Found a great thread by grepper titled "yet another engine painting thread"  I was not planning a teardown of engine since it runs well (or at least it did before I started this).  So I followed his thread taking care about getting the polished parts and gaskets off first and completing all the clean up of the gasket surfaces so as not to scratch the painted motor.   I had also very carefully stripped old paint and oils with cleaner and ultimately with aircraft aluminum stripper.   Masked it all up, wiped it down with acetone, let that fully dry.  Shot it with duplicolor engine primer and then two light coats with duplicolor cast coat aluminum 500 degree engine paint.   into the foil lined box with a heat gun.   I didnt cut a hole in box for this because my heat gun can stand up on its end, so I just put it on the ground pointing at top of box.   i also cut a flap in the box so I could open or close it to regulate heat.   On high setting, heat gun produces 200 in the box with no issue.   Cured it for 60 to 90 minutes and its hard as can be.   Time will tell how it holds up, but it looks way better than it did before the paint job.  Local hardware store that sells grills was happy to give me a box.   Used staple gun to tack in the aluminum foil.   This all was pretty slick.  THANKS GREPPER !!







Will remove cylinder cover and oil filter cover to paint those separately later.  While at this also dressed the rims inside with rustoleum after cleaning up the rust on inner surface


Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #53 on: April 26, 2014, 05:44:27 AM »
My bible for this re-assembly is the crazy detailed and helpful thread that was done by SohRon.   I also used the bubble wrap trick to protect the powder coat on the frame.  Worked and engine is now installed.



Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #54 on: April 26, 2014, 06:06:13 AM »
next up.  Swing arm reassembly.   I changed out the pesky old zerks and threaded in new ones.   Didnt get any pics of this, but again, basically used SohRon's build thread to get this done.   Greased it all liberally and then torqued the bolts until the arm just slowly falls from top of range to ground on its own weight. 

Moved on to the front end next.   There is a youtube video out there on replacing the cb550 fork seals that I used as a guide.  Installed new Progressive front springs.   Only thing that was not clear on that video (and not so clear in the manuals) was how deep to set the seals into the lower forks.   I think Honda made a tool that would basically set them just below the retainer ring.   Some members said they drove them all the way in to the seat area in the lower fork.   I did this so hopefully not an issue.  Next time, i would set them just below the ring for the retainer.

Here are all the parts.  I am re-using the head lamp brackets since they polished up nicely.   New fork boots from dime city.  These are much softer than the originals and do not have the little drain holes in the corrugated sections.  Hope that is not an issue, but they look nice.

Once again, SohRon thread was a great guide on how to set this up.  I use his thread and the shop manual.  These answer 95% of my questions.  Then when I get stuck, the members here always know a solution.   Thanks all.



anyone know a trick to eliminate or get smaller side reflectors on the stock head lamp mounts.   These are kind of overwhelming the smaller turn signals I have planned.   This is only a day rider for me, so not too worried about the loss of reflection at night.



I did not have any gaps between the upper and lower due to the all balls steering stem spacers and install of those new bearings in the stem.   I had simply ground the underside of the stem nut flat and all is good.   
« Last Edit: April 28, 2014, 05:36:08 AM by Chaser60 »

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #55 on: April 26, 2014, 06:25:55 AM »
Next up Lace those wheels.  I have never done this.  Read up on it here and in some links that were in member's threads.   Basically sounded like not hard, but need patience...Hmm that is not what I am known for.   Bought a harbor freight static wheel balancer to use as truing stand...that was a mistake but more on that later.

Lacing was actually easy.   Best advice i got from a member's thread.  Take pictures BEFORE you unlace them in the first place.  Very glad I did that.  Also, be sure you put something up through the valve stem hole.  this will give you a reference to use when re-assembly begins.





Maybe took an hour per wheel.   I re-used the original spokes as they were in great shape and polished up well with a little "neverdull" and 0000 steel wool in a few spots.   a little oil on the spoke threads made them turn easy.  I counted the # of turns to get relatively in the ball park.  Not sure this is necessary, but i did not have any big issues when truing.

Repeated process with the rear.  No pics of that.  One thing to note.  Spokes are different shape for inner vs outer.   Dont mix them up and label them when you unlace if you are going to reuse.

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #56 on: April 26, 2014, 06:48:33 AM »
Truing.  Not as bad as I thought.   Basically walked away from the lacing for a day or two.  And started this when I could concentrate and was fresh.

Some key threads are inserted here.  Thanks KONG.  Your explanation worked best for my brain...and is repeated below so others dont need to search for it.
_____________________________

After you lace your wheels up - and don't worry about how the previous owner did it, you just do yours correctly - put your wheel in your truing stand and do the following.   Starting at the air valve hole unscrew each nipple, lubricate it, and then tighten each nipple 10 turns, go all the way around.  Take the wheel off the stand and shake it while holding by the rim, then set it into the stand and do the same thing again and go around and tighten each one 2 or 3 turns.  Do that until each of them is still free to be easily turned but ever so slightly snug.  Now its time to true the wheel.

Set up your indicator and begin by checking the wheel for roundness, don't worry about side wobble, just spin it and check the runout as the distance from axle center to edge of rim varies.  You bring the wheel true this way first and you do it by pulling on the tall side.  Spin the wheel and find the high spot, mark it with masking tape on the side of the wheel - then go exactly opposite of it and tighten the two spokes across from it by 1 turn each, the next two to each side of them by 1/2 turn, and the next two after them by 1/4 turn.  Then spin and measure again.  Do the same thing again if necessary but if you have to do it more than once you have to loosen the high side the same way as you tighten the low side.  Never turn any spoke more than 1 turn at a time.  Oh, somewhere on the rim there may be a hump where the ends were butt-welded together, ignore it.  Keep adjusting the wheel until your readout is +/- 0.10 inch or better - and you should be able to do better.

Once you've got the wheel round you take the wiggle out of it.  Set up your indicator to measure runout side to side and spin the wheel slowly and find the center of the section that is most distant from your side.  Here you also should work about 4 or 6 spokes at a time, but do not make the adjustments so large (usually 1/2 turn at a time) and here as you tighten the spoke that feeds to the side of the hub nearest you you have to loosen the nipple for the spoke next to it on each side by the same amount.  This part will go quickly, its a lot easier to do than it sounds.  Make your adjustments until you have reduced the runout as noted above.

Finally once you have it right take the wheel out of the stand and find a soft surface and bounce it a few times, I just use a carpeted floor.  Bounce it like hitting a small pothole.  Then remount the rim in your truing stand and measure your runout again.  Make corrections as necessary but this time only tighten the nipples, don't loosen any - the adjustments needed, if any, will be very small.

Now, finally, spin the rim and lightly tap each spoke with your spoke wrench as it passes by.  Listen to the sound.  Most will go clink, but a couple will go clunk.  Tighten the clunkers about 1/2 turn at a time until they sing out like their sisters.  Check runout one more time and if all is well check each nipple to see if any spoke-end is sticking out.  If any are take a grinder and remove the protruding parts.  Then put a new rimstrip on it and you're done.
__________________________________________

Another very helpful bit was from http://www.webbikeworld.com/motorcycle-wheels/spoke-wheels/
vertical Alignment

Some nice diagrams on this website that help with which way things move as you tighten or loosen.


Here is harbor freight stand



What I found out after finishing the front was that these little bearing surfaces were not round so the shaft actually wobbled.



Works fine as a static balancer, but dont buy this as a truing stand.  Yes, I know they don't advertise it as a truing stand and yes I was trying to cheap out.... You can true the wheel, but since the shaft wobbles on the stand, you are actually not true once on a straight bar such as your AXLES...DOH !

So I then used the bar (which was true the issue is the bearings on the HF stand).  This is the setup between my bench and my drill press.


This worked perfectly.   Follow the advice KONG and the link provided above.   And soon you are true.  It felt great to get it right.   Took about 90 minutes per wheel once i got off the harbor freight stand. The last thing I did was hit each spoke with the spoke wrench and listen to the tone (sound).   Any that were a dull low sound were loose.   Snug those up and recheck to be sure it didnt drive out of position.

Also, mind the weld in the rim.  This will never be a true spot and so don't chase that around and around.   I taped it so I didn't panic each time the dial indicator jumped.
« Last Edit: April 28, 2014, 05:38:47 AM by Chaser60 »

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #57 on: April 26, 2014, 07:00:37 AM »
Now that we are all trued...Time to mount thoses brand new Avon tires, tubes and strips.   I couldnt take pics of this wrestling match as i did this solo.   Here are the tips i found most helpful

http://www.motorcycle-usa.com/704/5399/Motorcycle-Article/Tire-Changing---The-Dunlop-Method.aspx


this website has a video that is really useful.  It is an off road change, but I followed this guys method and it was actually easy.  Pay attention to tube inflation, placement and how much he "bites" off with each move.   

I have two bikemaster tire spoons, soapy water and that's about it. 

Touched up the black paint on the rotor with a little rustoleum and reassembled rest of front tire.  I love the look of these AVONS.  I bought the non - metric sizes 3.25 19 and 4.00 18  Cant wait to get on them.  Sadly still a long ways to go.   



Here is the front back on the harbor freight balancing stand.  It works perfect for this task...


And I am loving the drilled rotor too.

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #58 on: April 26, 2014, 07:12:42 AM »
Next up.  Get the front wheel, fender, brake mount, new turn signals and headlamp can back on this thing.   Again, Followed SohRon's thread and the shop manual, so I wont repeat their directions here.   I will say once again that the photo's in SohRon's thread make such a difference in being able to "see" how this should go.   Things like the front fender and disck brake bracket, how to insert the forks in the triple tree etc .... WAY WAY helpful.   





Last bit for the night yesterday was the headlamp can.   I had to fab one of the sleeves and also since I just couldnt stand the idea of the metal ear of the mount against my brand new paint, I installed this little rubber washer.  Bought these at a farm hardware store, but have seen them in LOWES also




Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #59 on: April 26, 2014, 08:05:52 AM »
I am looking for suggestions on the side reflector.    I don't ride this bike at night, so not really worried about safety element of this decision.   I think that with the small turn signals, this is simply too large.  I can eliminate it but that leaves a nasty theaded hole and a bolt / screw head isnt most attractive option.   Any ideas to fill hole (not weld) or places to find a smaller reflector?


Offline calj737

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Re: 1975 CB550 Winter 2013 Build
« Reply #60 on: April 26, 2014, 12:28:50 PM »
Stop playing with that thing and ride it! Dang, the weather is finally here and you're playing DocuMan!  :D
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline SOHC4 Cafe Racer Fan

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Re: 1975 CB550 Winter 2013 Build
« Reply #61 on: April 26, 2014, 05:22:35 PM »
Who cares about the damn reflector or its threaded whole.  Twist the throttle and GO!!
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #62 on: April 28, 2014, 04:20:27 AM »
Ha yes...I am a bit obsessive compulsive.  Plan is to wrap it up before Month of May is over.   Running out of time and money for sure.    Hopefully dont land in a mess with the carbs when they go back on after sitting all winter, but that is a couple weeks away. 

Didn't have much time to work yesterday.   Did get the new chain drive sprocket installed along with inner fender, rear shocks, turn signals, the modified HD softail fender and tail light.   

Shocks are the original OEM Hondas.  They work fine and are an easy change out later when I have some $$ back in wallet again.  Will replace later.  At this time, just disassembled, painted inner, cut about an inch off the top protection  cup and painted it too.   


This is the cut down rear fender.   Bought it off a damaged HD for next to nothing, trimmed it up.   Thin black rubber washers between the contact points and in it goes


Installed with 2 bolts and the mini cat eye turn signals from JP cycles.  Tail light has integrated license plate bracket, May have to bend that upward a bit after I see about rear wheel clearance.



Have to tackle the valve adjustments and then on to the wiring harnesses next.   I was planning to disassemble, clean and repaint the switches but that will set me back another two days, so those may just have to remain in their beautiful antiqued patina...

Offline SOHC4 Cafe Racer Fan

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Re: 1975 CB550 Winter 2013 Build
« Reply #63 on: April 28, 2014, 07:51:14 AM »
The Harley fender looks interesting. I'm intrigued in a good way as to how the lines will flow with the seat.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #64 on: April 28, 2014, 11:13:18 AM »
CB750 Cafe Racer Fan... Here you go.   I modified the original seat pan.  I think I posted some of that process early in this build thread, but essentially shortened metal pan a few inches and then cut and reshaped the rear section of pan.  I mocked up a cushion with florists foam and sent the pan and mock up off to have a new foam cushion and cover made.   I think I could have done the foam cushion, but no way I could sew the cover.   This seat design retains all attachment hardware, lock and rubber supports.    Here is how it looks.   








Offline SOHC4 Cafe Racer Fan

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Re: 1975 CB550 Winter 2013 Build
« Reply #65 on: April 28, 2014, 03:12:32 PM »
CB750 Cafe Racer Fan... Here you go.   I modified the original seat pan.  I think I posted some of that process early in this build thread, but essentially shortened metal pan a few inches and then cut and reshaped the rear section of pan.  I mocked up a cushion with florists foam and sent the pan and mock up off to have a new foam cushion and cover made.   I think I could have done the foam cushion, but no way I could sew the cover.   This seat design retains all attachment hardware, lock and rubber supports.    Here is how it looks.   









That is OUTSTANDING.  The lines flow really well together, and it modernizes the fender to a CBF shape.  VERY NICE!!  What kind of HD fender did you modify?
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #66 on: April 28, 2014, 06:37:17 PM »
Thanks for saying so !    To answer your question, that fender is off of a HD Softail.    I am sorry that I don't recall the year.  I do remember that you have to be careful with the year and model.   As the HD bikes get newer, HD started to fit ever wider rear tires and the fender gets too wide to fit inside an unmodified CB550 frame.   So you have to look for an older Softail.   I think the space between the frame on the CB550 is a little less than 7 inches.    Also note if you go too old, the fender does not have that little raised style line at the edge.   This is painted gloss black on mine.   I wanted this style edge for the paint that I had in mind.   I hunted around and finally found one that would fit inside the frame.  This was important because I do not have any welding skills so I could not easily narrow the width of the fender by slicing out the middle and re-welding.   All my metal work was then cutting, trimming and edging.

I only used the last 7 to 8 inches for mine.  This was matter of trial and error for how I wanted it to look.  You could go longer or shorter to suit your seat.   If shorter, might need different tail light and bracket.

Thanks again.



Offline seanbarney41

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Re: 1975 CB550 Winter 2013 Build
« Reply #67 on: April 28, 2014, 08:40:27 PM »
very cool seat and rear fender
If it works good, it looks good...

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #68 on: May 05, 2014, 05:45:48 AM »
Good progress this weekend.   Valve clearances adjusted and engine buttoned up.  New sprocket, chain,  Rear tire and brakes on.   Other stuff like pegs, shifter, etc all done.   Began to re-install the wire harness.  Getting there.





Thanks for feed back on seat and fender.  Unfortunately, I just found an issue.  I swear I had this right when I did the fender design, but somehow when I bought the taillight bracket and license plate bracket I made a error.   Manual says the rear suspension travel is 3.1 inches.    I only have 2.5 inches of clearance between the new Avon rear tire and the bottom of the plate and light bracket.     I have never bottomed out this rear end when riding, but this makes me very nervous from a safety point of view.





I have no way to mod the fender to extend it further rearwards without a total make over.    I am hunting alternative tail lights and brackets also.   Has anyone ever limited the travel of the rear suspension and would this even be safe?   Inside the shock is a rubber stopper that I assume is the item that gates the "bottoming" out of the suspension.  It would be easy enough to add a second one or change to one that is about 3/4 inch longer.   Any advice?   I may also post this over in the other section.  Thanks.

Offline calj737

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Re: 1975 CB550 Winter 2013 Build
« Reply #69 on: May 05, 2014, 06:16:17 AM »
Bill - you can adjust the preload on that shock to increase the stiffness. That will help. I can't see you hitting the bracket unless you're carrying a second rider. Mine is only 1.75" and I've never had a problem.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

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Re: 1975 CB550 Winter 2013 Build
« Reply #70 on: May 05, 2014, 09:25:39 AM »
The taillight doesn't seem to be the issue, so much as the license plate holder.  I think you might get a away without modifying it.  A little touch between the plate holder and tire should not endanger you or the tire, but if you do have rubbing, you may want to remotely mount your license plate (perhaps to one of the shock mounting bolts).
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Chaser60

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  • 75 CB550
Re: 1975 CB550 Winter 2013 Build
« Reply #71 on: May 05, 2014, 09:50:05 AM »
Thanks Gents !   Guess I will focus on getting this all back together and give it a few bounces once its off the stand.   

Cafe Racer Fan, the tail light mount and license mount are all one piece of chrome.   You can kind of see that in an earlier post picture from the rear.   

Cal, what are those shocks you are running on your 550.   PS, are you riding that thing or did you build a trailer queen?

Offline calj737

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Re: 1975 CB550 Winter 2013 Build
« Reply #72 on: May 05, 2014, 09:57:14 AM »
Ouch, Dammit!  :'(

Yup, it's running, and been riding it a bit. Currently, have the gauges off altogether due to a change to MotoGadget combo unit. Need to re-wire the whole bike to correct a local shop screwing me like a prison gang rape... Don't ask-

Once the wiring is done, gotta get a better tune on the carbs. No fast idle, and pretty burbly when running.

Those are Progressive shocks. They're okay, but the custom hoop makes the bike ride like a hard tail/rigid. It'll throw you off if you're saddled in pretty well. Actually swapped from HD springs to normal rates for softer ride. Still can't get it to bottom out even with my fat a$$ on it. So, I think your light bracket is fine. Unless you two-up down some concrete stairs...?
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline Chaser60

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Re: 1975 CB550 Winter 2013 Build
« Reply #73 on: May 05, 2014, 10:07:23 AM »
well that wiring issue sucks...and just jabbing you back for that documaster zing you sent my way earlier.  Cheers

Offline calj737

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Re: 1975 CB550 Winter 2013 Build
« Reply #74 on: May 05, 2014, 10:11:55 AM »
I knew that immediately  :D

The wiring works, it's just plain messy, jumbled and the dumba$$es hard wires my old gauges, coils and tail light into the loom without the means to disconnect them for service or removal. What a PITA!

It would be nice to have a tach while riding though... Maybe even a speedo? But I'm mentoring my 15 year old with his new permit, so we aren't going crazy anyway and sticking to secondary roads where I live (more fun to ride anyway).

Pretty soon we are going to have to run the Blue Ridge with our bikes. You up?
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis