I just got finished putting the side covers and tank, that I just painted, back on my CB-450 Twin (sorry it is my “other machine”). When I got the bike out of storage this spring the paint had lifted of the tank.
Here is what I did.
After removing the emblems and petcock etc. I masked the fuel cap carefully, along with the outlets and equalization tube ports. I started in with some citrus-based paint stripper, didn’t overpower me with fumes. I let it soak really well-overnight. Then it was to work with the plastic scraper. Many coats of goo came off and I would say it took me three or four coats of stripper. I then got the covers and tank down to bare metal. I washed it all of carefully with a hose and polished every thing down real shinny with a 3M foamy abrasive wheel, which I had gotten at the local hardware store mounted on an electric drill.
Then I gentle sanded with 400 wet dry paper and looked for imperfections, I had 3 minor-very minor, dents that I filled with bondo, takes about upmpeteen thin coats sanding in between, until one is happy. The bondo was wet sanded with 320-400-600 paper until it was slick. I then applied three coats of grey filling primer –spray can and then dry sanded 400 then 600 very lightly.
I was really worried about gasoline lifting the paint again. I am and old time RC airplane model guy, the high nitro fuel lifts everything on model aircraft, so I bought nitro fuel proof Top Flite polyurethane paint from Tower Hobbies- spray cans, I figured it would be less expensive that getting out the spray gun. I got the red metallic, it is a great color. I also got the special primer and clear coat @ $40 with shipping.
I then applied the special primer and let it dry 24 hours, and very lightly sanded 400-600 dry. I then applied the metallic, I had trouble with nozzles clogging but got about 3 nozzles going soaking them in lacquer thinner between changes. I waited 5 minutes like the instructions said and applied the clear coat.
Every time before I painted I wiped everything down with a paint prep damp rag followed with a tack clloth, I also sprinked my floor with water to keep the dust down when I moved around
Today I put the stripping on, the emblems and took it out for a spin.
Hope this helps! Check the pictures.