Author Topic: k8 clutch not engaging  (Read 1215 times)

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Offline Djfob

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k8 clutch not engaging
« on: April 09, 2014, 04:34:05 PM »
Test riding my bike around my block and noticed in gear I had to rev it high to just be able to limp it home. Figured it was sticky old cable but just replaced with a OEM cable and same issue.

From a stand still I can put it in first, let go of the clutch lever without gas and it doesn't jolt or stall. Just continues to idle, if I rev it really high it will start crawling forward.

Before I replace the clutch and springs just figured I'd ask what else it could be.
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Offline Djfob

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Re: k8 clutch not engaging
« Reply #1 on: April 09, 2014, 04:36:30 PM »
Could it be my choice of oil?

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Offline LesterPiglet

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Re: k8 clutch not engaging
« Reply #2 on: April 09, 2014, 04:38:38 PM »
You say test riding. Is this your first test?
Have you slackened off all the adjusters to see if it engages at all?
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Offline Djfob

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Re: k8 clutch not engaging
« Reply #3 on: April 09, 2014, 04:54:40 PM »
This would be my second ride, first one found fuel overflowing. Fixed that now this.

The old cable I replaced was really slack and it still did not engage.

New OEM cable tightened up the cable as much as I could to see if it would engage. No change, it will go in gear because it makes a clunk, but bike sits there like its in neutral.
« Last Edit: April 09, 2014, 05:10:24 PM by Djfob »
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Offline HondaMan

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Re: k8 clutch not engaging
« Reply #4 on: April 09, 2014, 08:05:24 PM »
The first thing to check would be the clutch lifter, and its adjustment. Take off the chrome cover, and the lever inside should be resting back (to your left) with a recoiled spring. Unhook the cable from it, and see if you can move the lever back and forth by hand. If you can move it more than about 1/2", then something is either out of adjustment, or possibly broken inside.

To check the adjustment, loosen the 12mm lock nut on the shaft and turn the screwdriver slot in until you feel it stop. Then back up 1/4 turn and cinch down the lock nut. This should let the arm move about 1/8" to 1/4" free travel. Then hook up the cable again, and see if the lever feels more like you are pulling the clutch open when you operate it.

If someone has adjusted this screw too far in, you may have to back it out several turns before you can feel any "slack" in the screw, first. If this has occurred, the clutch will be perpetually open, or released, as if you were holding the lever in all the time. That could account for the symptoms you're seeing.

If this is not the issue, then the clutch inside may have other problems. But, start here...  ;)
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Offline Djfob

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Re: k8 clutch not engaging
« Reply #5 on: April 10, 2014, 02:53:29 PM »
Everything on the outside seems to check out fine, I've ordered new friction disks. Take it from there

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Offline Djfob

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Re: k8 clutch not engaging
« Reply #6 on: April 11, 2014, 11:41:29 AM »
Found my problem for future reference. It was the clutch lifter, adjusted as per the manual. Counterclockwise to loosen then clockwise to tighten till I feel resistance. Then back it out a 1/4 turn. For my bike that seemed too much, tightened up an 1/8" and now she lurches forward and stalls when I release the clutch lever.

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