Thx guys, I understand the sentiment but I don't pay anyone to do anything until I have failed miserably. Actually usually a few times.
I tried to turn the collar down but it is hardened, I mean, you can see the heat marks. There was a rise where the grease distribution groove was in the old bushing that I was sort of able to turn down to a certain degree. One side I dremeled that down thinking that hey, it wasn't making contact there anyway.
Honed the swingarm and turned two of these
InstagramCapture_9173eb83-e18f-4d93-a39c-eddf0d6c199e_jpg by
adampiece, on Flickr
WP_20140523_20_02_19_Pro by
adampiece, on Flickr
Collar slid through perfect outside the swingarm (even milled w toasted bits hahaha)
Froze em, heated swingarm pressed em in w a bit of threaded rod and bam - either I locked in the frozen ID or my swingarm is still oval as f**k.
A little (ok a long) while later w the honing tool again and I got my knackered up collar to go through. W no play.
I'll call it a win. If it lasts the rest of the season (it's my daily) it will have been worth the work. I am going to make my own swingarm eventually so I'm not terribly stressed about it. It was slapping around back there a good 3/8" before so it's gotta be better. Someone is gonna sell me a collar that's hopefully better.
Also converted my axle to 1/4-28 standard grease fittings.
Thanks all, this is an awesome forum