So, I am going to embarrass myself to save someone else any problems/headache in the future. The only leak I have from this motor is from the crankshaft oil seal. I thought I fixed it by lightly tapping it in and squaring it up in its place but leak came back even worse when I rode it hard last week. Now I know why. Look at this picture, I installed the damn thing backwards!!!
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The metal ring is supposed to face inward! The oil seal I got from cycleX did not have a pronounced lip on one side to make it obvious, and I had never used a seal with a metal ring in it before. I know the "open end" of a seal should generally face toward where the oil is. I now realize, when the metal ring is removed that this is the open end.
I ordered some universal 30x42x8 crankshaft oil seal without a lip, cleaned area, applied hondabond lightly to surface and drove it in slowly and evenly with a piece of PVC and dead blow hammer. The right direction this time.
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Hope this works. So far so good.
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