Author Topic: Two 550's and a 500. Home stretch now  (Read 46801 times)

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Offline calj737

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Re: Two 550's and a 500. Home stretch now
« Reply #25 on: August 30, 2014, 04:23:08 AM »
The only real "caution" I'd give you is; if you buy a used 650 cam, make sure you get the original rockers with it, numbered in series for placement. Many of these cams are worn, and to install a worn cam against rockers that are not original to the cam (with a different wear pattern) will result in lots of chatter and poor valve train performance.

I recently bought a 650 cam for a 550 and discovered it to have more than .03 of face wear on several lobes. Usable for a down and dirty rebuild if I had the original rockers. But not even close to usable for a performance upgrade. So it's off to be hard welded ($400). Not a great outcome for me.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline Tews19

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Re: Two 550's and a 500. Home stretch now
« Reply #26 on: August 30, 2014, 12:10:51 PM »
Damn that's some valuable information Cal! I never read that. Now I'm worried about my 650 cam in my build.
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Offline goldarrow

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Re: Two 550's and a 500. Home stretch now
« Reply #27 on: August 30, 2014, 12:18:11 PM »
Great info Cal, now I wonder about say new old stock camshaft with used rockers.  Or have to be both new shaft and rockers?

2 of my 550s are running used 650 camshafts and each has about at least 7000 miles on it already.  Still running strong. Daily rider, long commute and all. 
Life Is Full Of Challenges - And My Backyard Is Full Of SOHC4's

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CB750 K0, K2, K23 JDM, K45, K5
And the little ones z50r, xr50r, st90


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Offline calj737

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Re: Two 550's and a 500. Home stretch now
« Reply #28 on: August 30, 2014, 03:09:38 PM »
I wouldn't think the shafts are so much the issue, but the rockers would be necessary to me. That way, the wear pattern is matched. Again, for a daily rider, down and dirty build, it's probably just fine. But, if you're blowing out the bore and adding some real HP, hard weld is probably my only path in the future. Just works out safer to me.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline 2strokeTrush

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Re: Two 550's and a 500. Home stretch now
« Reply #29 on: August 30, 2014, 08:56:13 PM »
You guys are way to smart for me, I'm just trying to swap a simple engine and your hard welding and machine your cams!  Age is knowledge I guess!!
If You Aint First Your Last!!

 350F project-http://forums.sohc4.net/index.php?topic=133079.0

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Offline calj737

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Re: Two 550's and a 500. Home stretch now
« Reply #30 on: August 31, 2014, 04:05:56 AM »
Trust me, hard weld and machining cams is a service that we send off for. MegaCycle, webcam, delta, places like that. You aren't going to do this at home with a MillerMatic and a bench grinder :-)
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline 2strokeTrush

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Re: Two 550's and a 500. Home stretch now
« Reply #31 on: August 31, 2014, 06:53:07 AM »
Trust me, hard weld and machining cams is a service that we send off for. MegaCycle, webcam, delta, places like that. You aren't going to do this at home with a MillerMatic and a bench grinder :-)

Ahhh gotcha.  Anyone know the best way to remove that corrosion on the covers?  I think they will clean up nicely!
If You Aint First Your Last!!

 350F project-http://forums.sohc4.net/index.php?topic=133079.0

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Offline Tews19

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Re: Two 550's and a 500. Home stretch now
« Reply #32 on: August 31, 2014, 07:09:30 AM »
Aircraft stripper. Follow directions on the can...... Then I use a fine brass wire wheel on my bench grinder. Follow it up with 3 stage polish.
1969 Honda CB750... Basket case
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Offline 2strokeTrush

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Re: Two 550's and a 500. Home stretch now
« Reply #33 on: August 31, 2014, 07:36:18 AM »
Aircraft stripper. Follow directions on the can...... Then I use a fine brass wire wheel on my bench grinder. Follow it up with 3 stage polish.

Alright I can do that!  Thanks man,  Any threads on here about polishing steps or tips? Never done any outside of my Dremel Tool. 
If You Aint First Your Last!!

 350F project-http://forums.sohc4.net/index.php?topic=133079.0

500F Project-http://forums.sohc4.net/index.php?topic=135660.0

Offline calj737

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Re: Two 550's and a 500. Home stretch now
« Reply #34 on: August 31, 2014, 09:00:28 AM »
Check out Harsh's current thread building a 350 for his wife. Recent pages talk about the steps he goes through.

For removing the oxidation, fine glass bead blasting works fantastic too if you have access to a cabinet. Then, proceed with polishing steps.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline 2strokeTrush

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Re: Two 550's and a 500. Home stretch now
« Reply #35 on: September 01, 2014, 07:27:24 PM »
Still working on getting the bike down, but for now I brought all the parts I took off down,  Man I'm running out of room and I still have another bike to pick up!!!





A friend of mine gave me this brand new, he said its old but may help with my bikes points, anyone know how to work one?



Who doesn't like a good rack? Or two!  ;)



Cant wait to really get going on this!

« Last Edit: September 01, 2014, 07:29:16 PM by 2strokeTrush »
If You Aint First Your Last!!

 350F project-http://forums.sohc4.net/index.php?topic=133079.0

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Offline 2strokeTrush

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Re: Two 550's and a 500. Home stretch now
« Reply #36 on: September 01, 2014, 07:39:30 PM »
And if anyone had a extra second, take a look at my thread in "other bikes"  I seem to have hit a wall and don't know where to go from here.  Link...     http://forums.sohc4.net/index.php?topic=140114.0
If You Aint First Your Last!!

 350F project-http://forums.sohc4.net/index.php?topic=133079.0

500F Project-http://forums.sohc4.net/index.php?topic=135660.0

Offline Restoration Fan

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Re: Two 550's and a 500. Home stretch now
« Reply #37 on: September 01, 2014, 07:52:30 PM »
If you start needing money and have an extra front fender that is in good shape, shoot me a message.  I'll gladly buy one from you.

I'm looking for a good front fender for the restoration my son is doing on a 78 750K (I'm assuming the 750 and 550 fenders are the same....someone please correct me if that isn't the case).

« Last Edit: September 01, 2014, 07:58:48 PM by 2strokeTrush »
Ron

Stella - Logan's Senior Project    78 750K http://forums.sohc4.net/index.php?topic=141761.0

Logan's Reward - CB500 and CB550 Cafes    http://forums.sohc4.net/index.php/topic,147787.0.html

Offline 2strokeTrush

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Re: Two 550's and a 500. Home stretch now
« Reply #38 on: September 01, 2014, 07:58:57 PM »
If you start needing money and have an extra front fender that is in good shape, shoot me a message.  I'll gladly buy one from you.

I'm looking for a good front fender for the restoration my son is doing on a 78 750K (I'm assuming the 750 and 550 fenders are the same....someone please correct me if that isn't the case).

Pretty common part though I'm not sure about the 750 being the same size.  Someone on here should be able to help you no problem,  Best advice I can tell ya is get a build thread going and don't look back.
If You Aint First Your Last!!

 350F project-http://forums.sohc4.net/index.php?topic=133079.0

500F Project-http://forums.sohc4.net/index.php?topic=135660.0

Offline onetruepunk87

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Re: Two 550's and a 500. Home stretch now
« Reply #39 on: September 03, 2014, 09:31:34 AM »
To answer your question on whether that aluminum will clean up, yes.

Offline SOHC4 Cafe Racer Fan

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Re: Two 550's and a 500. Home stretch now
« Reply #40 on: September 03, 2014, 12:56:48 PM »
To answer your question on whether that aluminum will clean up, yes.


Just a couple of minutes at the buffing wheel!  ;)
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline calj737

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Re: Two 550's and a 500. Home stretch now
« Reply #41 on: September 03, 2014, 03:59:55 PM »
Tyler - any chance either of your bikes came with a complete airbox assembly? If like to borrow one for a project to recreate it out of carbon fiber. But I need the whole assembly to understand how to re-mold it.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline SOHC4 Cafe Racer Fan

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Re: Two 550's and a 500. Home stretch now
« Reply #42 on: September 03, 2014, 04:19:33 PM »
Tyler - any chance either of your bikes came with a complete airbox assembly? If like to borrow one for a project to recreate it out of carbon fiber. But I need the whole assembly to understand how to re-mold it.

YES!!  That would be sweet, especially if you can make it bigger and for other carbs!!
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline 2strokeTrush

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Re: Two 550's and a 500. Home stretch now
« Reply #43 on: September 03, 2014, 04:45:57 PM »
Tyler - any chance either of your bikes came with a complete airbox assembly? If like to borrow one for a project to recreate it out of carbon fiber. But I need the whole assembly to understand how to re-mold it.

Meaning the bob the air filter sits in? or the air box boots to the Carbs?...I have both
If You Aint First Your Last!!

 350F project-http://forums.sohc4.net/index.php?topic=133079.0

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Offline calj737

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Re: Two 550's and a 500. Home stretch now
« Reply #44 on: September 03, 2014, 04:48:44 PM »
Probably the whole dang thing. Maybe we can synch up, I'll take some detailed pictures and measurements, and then see where we go.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline SOHC4 Cafe Racer Fan

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Re: Two 550's and a 500. Home stretch now
« Reply #45 on: September 03, 2014, 04:52:19 PM »
I think he'll need both to design a complete box.  WOW, this is picking up momentum quickly!
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline calj737

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Re: Two 550's and a 500. Home stretch now
« Reply #46 on: September 03, 2014, 04:54:42 PM »
I think he'll need both to design a complete box.  WOW, this is picking up momentum quickly!
Down boy. Just spitballing... May be easier to complete than my disc rear. The 4-axis CNC is under a contract job until late October, unless I want to pay $1500 an hour. No thanks, I'll wait.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline SOHC4 Cafe Racer Fan

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Re: Two 550's and a 500. Home stretch now
« Reply #47 on: September 03, 2014, 05:00:25 PM »
I think he'll need both to design a complete box.  WOW, this is picking up momentum quickly!
Down boy. Just spitballing... May be easier to complete than my disc rear. The 4-axis CNC is under a contract job until late October, unless I want to pay $1500 an hour. No thanks, I'll wait.

Yeah.  We've all waited 30 plus years.  We can wait another couple of months.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline 2strokeTrush

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Re: Two 550's and a 500. Home stretch now
« Reply #48 on: September 03, 2014, 06:36:01 PM »
Just leme know what you need!
If You Aint First Your Last!!

 350F project-http://forums.sohc4.net/index.php?topic=133079.0

500F Project-http://forums.sohc4.net/index.php?topic=135660.0

Offline grcamna2

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Re: Two 550's and a 500. Home stretch now
« Reply #49 on: September 03, 2014, 06:54:14 PM »
Tyler - any chance either of your bikes came with a complete airbox assembly? If like to borrow one for a project to recreate it out of carbon fiber. But I need the whole assembly to understand how to re-mold it.

YES!!  That would be sweet, especially if you can make it bigger and for other carbs!!

A bigger airbox w/ more plenum,then put a turbo on her Cal.  ;D
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.