Author Topic: Recommends on battery leads  (Read 716 times)

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Offline eigenvector

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Recommends on battery leads
« on: September 12, 2014, 07:10:34 PM »
For a CB550K, what is the recommended way to replace the battery cables?  The originals that I have are beyond use.  The terminal ends are worn and oversized so that a good solid negative connection is no longer possible. 

Given that, I'd like to replace it, but I'm at a loss as to what to use for material.   Whether it'd be easier to send it to a specialist to build, or is this something I could do myself.  It's my understanding that terminals for wires over a certain gauge require a special tool to properly crimp.

Lastly, can you relocate where the negative lead grounds to the frame?  The current attach point is definitely in a strange location - tucked in there under the air plenum I think.
Rob
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2018 HD Softail Heritage
1979 CB750K Limited Edition
1977 CB550K
1984 CB700SC Nighthawk
1983 VF750S Sabre

Offline eigenvector

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Re: Recommends on battery leads
« Reply #1 on: September 12, 2014, 08:28:59 PM »
Didn't think of taking it to an auto store for the crimping.  I can do that.  Might as well do it properly, rather that resort to hammer and chisel.
Rob
--------------------------------
2018 HD Softail Heritage
1979 CB750K Limited Edition
1977 CB550K
1984 CB700SC Nighthawk
1983 VF750S Sabre

Offline 70CB750

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Re: Recommends on battery leads
« Reply #2 on: September 13, 2014, 02:15:53 AM »
I made many cables using these lugs, torch and solder. Strip the end of the cable, apply flux, melt a pudle of solder inside the lug and push the cable end in it. Once it cools you have a cable that will outlive you.

Cables made like this are used for off road winching where lot of Amps moves through it.  Your local TSC should carry these lugs.

http://www.elecdirect.com/catalog/wire-lugs-splices/unplated-copper-lugs
Prokop
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I love it when parts come together.

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Offline dave500

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Re: Recommends on battery leads
« Reply #3 on: September 13, 2014, 02:27:20 AM »
slightly oversize the cable aswell while your at it,so long as it doesent interfere at the battery or solenoid ends.

Offline 70CB750

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Re: Recommends on battery leads
« Reply #4 on: September 13, 2014, 02:35:22 AM »
slightly oversize the cable aswell while your at it,so long as it doesent interfere at the battery or solenoid ends.

Ha, that´s why I started to make my own in the first place, I wanted bigger cables.
Prokop
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Pure Gas - find ethanol free gas station near you

I love it when parts come together.

Dorothy - my CB750
CB750K3F - The Red
Sidecar


CB900C

2006 KLR650

Offline eigenvector

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Re: Recommends on battery leads
« Reply #5 on: September 13, 2014, 07:50:34 AM »
I will say that the cables aren't particularly large.

Okay, I have some options then.  Thanks all.
Rob
--------------------------------
2018 HD Softail Heritage
1979 CB750K Limited Edition
1977 CB550K
1984 CB700SC Nighthawk
1983 VF750S Sabre