Author Topic: Clutch rattle and drag?  (Read 3306 times)

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Offline Dunk

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Clutch rattle and drag?
« on: August 16, 2014, 11:28:41 AM »
Vacuum synced carbs on my CB750 K1 last night and idle is smoother and clutch rattle less pronounced but still present. Top end was recently rebuilt when bike was restored. Stock pistons, wear within spec, hone, new rings, head ported, valves deshrouded, chambers polished, new valve guides, and new exhaust valves. Runs well and pulls strong. When syncing 1 and 2 were pretty much spot on, 4 was very close and 3 was a bit out. Bench sync was done with 1/8" drill bit. I think this is as smooth as the idle is gonna get at 1000 RPM. It'll stay running down to 400-500 RPM where it'll eventually stall if that low.

This is readings at my 1000 RPM idle. Needles have slight bounce but are moving in the same slight arc.


How much clutch rattle was normal when these were new? It would be nice to get it quieted down some more if possible but all my CB750s have rattled so it's obviously not a deal breaker for me. I'm wondering how common slop in the clutch hub damper rubbers is and if I should be opening that up to try to shim them. Also if the Goldwing spring steel mod is worthwhile? Does it reduce the holding ability of the clutch?

My main issue is clutch drag. Makes it hard to find neutral. I'm used to dealing with it and hit neutral before coming to a stop or if not blip throttle and it pops in without too much fuss. I'd love for the clutch to just work, fully release with no drag. I've used Valvoline 10w40 motorcycle oil, regular 10w40 car oil, and just changed to Valvoline 20w50 motorcycle oil. Everything seemed more or less the same with cheap car oil (forget brand) but maybe shifting a little stiffer than the 10w40 Valvoline bike oil. With the 20w50 there is more drag when cold and although I've only been on one short ride with it the shifting seems less stiff/notchy and maybe slightly less drag when hot than the other oils.

Clutch is adjusted properly and set for as much release as possible with a bit of free play at the end of travel. Clutch steels and frictions are whatever was in it when I got it they seem flat and measure well within spec. Inner basket is drilled extra holes as per the oiling mod. Countershaft oiler has new oring, oil pump is the best of 3 and has new orings and shaft seal.

In video clutch is pulled at about 20 seconds and around 1:20 where the rattle is less loud. What do you guys think of clutch rattle and overall engine noise?
https://www.youtube.com/watch?v=7TVdVgHXE4c

Although there's a lot of opinions and experiences with different oils I'm not convinced any oil will make drastic changes or completely cure these issues. I may end up trying either Mobil1 diesel 15w40 or Rotella T6 15w40 as that's what I use in my truck and several here use it with good results. Would simplify things as it's one less different oil to buy when maintaining the fleet. Anyhow,  I'm thinking it's a mechanical issue, and I'd hope at this point it's not insufficient oil after all the work to the oiling system.

Is replacing the steels and disks the next step? What brand is good? Don't want any drag, and once no more drag I'd prefer rattle to be as quiet as possible. Anything else to try?
« Last Edit: August 16, 2014, 11:30:13 AM by cadunkle »

Offline Dunk

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Re: Clutch rattle and drag?
« Reply #1 on: September 07, 2014, 05:12:39 PM »
Installed new to me but only slightly used CycleX frictions and steels, also synced and adjusted carbs again. One carb was very slightly off from the others and another a slightly richer idle mixture helped. Rattle is maybe slightly less with this clutch. Still rattles a bit though. Only difference with install is this time I torqued the nut to spec vs previously just gutentight. Doubt that affected anything.

Biggest things though, this clutch fully releases. I suppose there is still a very slight amount of drag but it is not difficult to find idle when stopped. With how it's adjusted there is just barely enough travel in the lever to have a little free play and must be fully pulled to the grip to not drag. Much better than I could get with the old stock discs. Also no more slip at high RPM. Actually pulled the front wheel up today just on throttle. Stayed in it each time and shifted my weight forward and she came down soft and never slipped. It's not 100% perfect but I think it's about as good as it's gonna get and in today's 125 mile ride I never thought about the clutch, it just worked.

Offline TwoTired

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Re: Clutch rattle and drag?
« Reply #2 on: September 07, 2014, 05:37:51 PM »
I don't believe that is clutch rattle at all.  Particularly if heard on the non-clutch side.

It's trans gear clack as the idle speed has minute rpm differences due to uneven power pulses among the four cylinders.

All the gears are meshed (even if not engaged) and have two contact faces, one side contacts for acceleration and the other for deceleration.  As the idle RPM wanders between firing cycles, the contact faces alternate and make noise.  The clutch action changes the mass of the assembly, which changes the pitch of the sound.  The sounds get louder with wear factors generally, but is intensified with cylinders fighting for RPM domination.

Usually a tune up and vacuum sync reduces if not eliminates the trans rattle and gets all the pots firing with even power pulses.  So review the tune up items, get timing spot on, all the valves adjusted to spec.  Use new a very clean electrode plugs.  Then vacuum sync.  Make sure the carb circuits are clean and feeding each cylinder equally.  No vacuum leaks, and the pilot screws are adjusted the same.  If the off idle under load throttle response is reliable and predictable in any gear, you can try minute variations of the pilot screws to smooth out idle.  That's a tune by ear thing made harder with the 4 into 1 and dirty spark electrodes.



Lloyd... (SOHC4 #11 Original Mail List)
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Offline BobbyR

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Re: Clutch rattle and drag?
« Reply #3 on: September 07, 2014, 05:42:18 PM »
If you dig back in to the archieves of this forum, various thiing have been tried includung installing machined spacer plates and other fairly involved mods. None have worked to my knowledge. What you have done seems to be the best that can be done. These clutches rattle.
Dedicated to Sgt. Howard Bruckner 1950 - 1969. KIA LONG KHANH.

But we were boys, and boys will be boys, and so they will. To us, everything was dangerous, but what of that? Had we not been made to live forever?

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Re: Clutch rattle and drag?
« Reply #4 on: September 07, 2014, 08:33:41 PM »
Back in the days when these bikes were new or no older  than a few years I could get them silent with a carb sync, the one I now have is rattly as hell n I can't do a thing about it except pull the clutch in at idle. Something is worn after 40 years n causing the rattle. I used to think it was primary chains back then but now  maybe the primary gear hub is old n rattly? I put new roller bearings in there with no results. I don't reckon it's clutch n I don't reckon it's gear lash either but I have no idea other than the primary gear hub.

Offline evanphi

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Re: Clutch rattle and drag?
« Reply #5 on: September 08, 2014, 05:20:28 AM »
For me, even after a perfect 3K tuneup... there is always a bit of rattle EXCEPT when on the centre stand.

https://dl.dropboxusercontent.com/u/52102016/SOCH4%20Forums/2014-05-15%2023.13.44.mp4
--Evan

1975 CB750K "Rhonda"
Delkevic Stainless 4-1 Header, Cone Engineering 18" Quiet Core Reverse Cone, K&N Filter in Drilled Airbox
K5 Crankcase/Frame, K4 Head and Cylinders, K1 Carbs (42;120;1 Turn)

She's a mix-matched (former) basket case, but she's mine.

CB750 Shop Manual (all years), searchable text PDF
Calculating the correct input circumference for digital speedometers connected to the original speedometer drive

Offline Dunk

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Re: Clutch rattle and drag?
« Reply #6 on: September 08, 2014, 08:51:06 PM »
Neat gauges. Your rattle while on center stand is hardly noticeable. Not sure if mine quiets down when straight up vs on side stand... Yoshi pipe so my center stand is not usable... I will see if it makes a difference though.

I suspect some of the rattle is from primary drive dampers as well as clutch dampers. I seem to recall threads here on replacing the rubbers in each or simming the slop out of old ones with aluminum slices from a cola can.

Offline PeWe

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Re: Clutch rattle and drag?
« Reply #7 on: September 09, 2014, 03:03:28 AM »
I have very little rattle this year after engine restore. Engine had almost 100.000km's.
I'm convinced that the new HD primary chains from CCC made extra little rattle. They seems to be a little bit tighter than OEM chains.
New tensioner, OEM as before and HD cam chain also as before. ALL bearings in engine replaced at 65.000km's. Last time crank bearings again.

I vote for primary chains as the rattlesnake in the engine!
Possible to measure slack..remove oil pan.....

Clutch drag... I have that too. A lot with Castrol 4T 20W-40 or 20W-50.  Tested to add zddp in last 20W-50... maybe a little bit better.
I have a hot running engine so I changed to Red Line syntethic motorcycle oil, esther based synthetic. Mixed 20W-50 and 20W-60. This oil has a lot of zinc.....
I will give last oil  a chance to impregnate my new clutch. Dragging clutch when cold and neutral finding problem when hot is becoming better and better. Some problems to find neautral when hot was actual back in the days too  ;)

EDIT: Is it a valve ticking too?
« Last Edit: September 09, 2014, 03:23:04 AM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Nic

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Re: Clutch rattle and drag?
« Reply #8 on: September 09, 2014, 03:40:48 AM »
I have new chains and new tensioner, still rattles bad. Right now I'm using Castrol 4T 15w40 with half a bottle of  4oz ZDDP, clutch is good, no issues with clutch at all. In summer I put 20/50 in there and it's good as well.

Offline evanphi

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Re: Clutch rattle and drag?
« Reply #9 on: September 09, 2014, 04:50:57 AM »
All these bikes rattle. I wouldn't worry about it. Mine rattles more when cold, too. I'm running 20W50 Castrol motorcycle oil.
--Evan

1975 CB750K "Rhonda"
Delkevic Stainless 4-1 Header, Cone Engineering 18" Quiet Core Reverse Cone, K&N Filter in Drilled Airbox
K5 Crankcase/Frame, K4 Head and Cylinders, K1 Carbs (42;120;1 Turn)

She's a mix-matched (former) basket case, but she's mine.

CB750 Shop Manual (all years), searchable text PDF
Calculating the correct input circumference for digital speedometers connected to the original speedometer drive

Nic

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Re: Clutch rattle and drag?
« Reply #10 on: September 09, 2014, 03:11:34 PM »
Well like I said, back in the day I could get them quiet with a carb sync so they weren't always rattly. It would be good if someone could give the definitive answer, someone out there must know, maybe keeping the secret to themselves?

Offline BobbyR

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Re: Clutch rattle and drag?
« Reply #11 on: September 09, 2014, 06:28:53 PM »
Check this out. It is the Honda Service Bulletin. http://forums.sohc4.net/index.php?topic=7979.0
Dedicated to Sgt. Howard Bruckner 1950 - 1969. KIA LONG KHANH.

But we were boys, and boys will be boys, and so they will. To us, everything was dangerous, but what of that? Had we not been made to live forever?

Nic

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Re: Clutch rattle and drag?
« Reply #12 on: September 09, 2014, 07:08:43 PM »

Offline Jerry Rxman Griffin aka MuthaF'er

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Re: Clutch rattle and drag?
« Reply #13 on: September 09, 2014, 09:11:55 PM »
I didn't see what year bike you have? The 'field repair' in that service bulletin was the first option for the 69 - 76 to try to eliminate actual clutch rattle. It eliminated some slack in the plate stack. In 77 they used a slightly longer basket that accomodated the double plate in the middle AND the friction disc that was removed by the 'field fix'. My 75 F had gotten noisy also. It would diminish when the clutch lever was pulled in. I replaced the basket with one from a 78 and the rattle went away. Miracles happen!  ;) Short of replacing the basket and the clutch cover or modifying your current clutch cover with the newer basket then find that 75-79 GL double disc and go with the field fix.
As of today 3/13/2012 my original owner 75 CB750F has made it through 3 wives, er EX-wives. Free at last.  ;-)

Offline BobbyR

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Re: Clutch rattle and drag?
« Reply #14 on: September 10, 2014, 06:48:15 AM »
I didn't see what year bike you have? The 'field repair' in that service bulletin was the first option for the 69 - 76 to try to eliminate actual clutch rattle. It eliminated some slack in the plate stack. In 77 they used a slightly longer basket that accomodated the double plate in the middle AND the friction disc that was removed by the 'field fix'. My 75 F had gotten noisy also. It would diminish when the clutch lever was pulled in. I replaced the basket with one from a 78 and the rattle went away. Miracles happen!  ;) Short of replacing the basket and the clutch cover or modifying your current clutch cover with the newer basket then find that 75-79 GL double disc and go with the field fix.
I have a K8 and the rattle is not that bad if I have the carbs synched and motor tuned decently. I think like brake squeak the rattle is like the poor, they will always be with us. 
If I go to a place full of Harley's my clutch rattle is completely inaudible.   :D :D :D :D :D :D :D
« Last Edit: September 10, 2014, 06:07:26 PM by BobbyR »
Dedicated to Sgt. Howard Bruckner 1950 - 1969. KIA LONG KHANH.

But we were boys, and boys will be boys, and so they will. To us, everything was dangerous, but what of that? Had we not been made to live forever?

Offline evanphi

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Re: Clutch rattle and drag?
« Reply #15 on: September 10, 2014, 07:44:05 AM »
If I go a place full of Harley's my clutch rattle is completely inaudible.   :D :D :D :D :D :D :D

There's your solution! Ride with louder bikes!
--Evan

1975 CB750K "Rhonda"
Delkevic Stainless 4-1 Header, Cone Engineering 18" Quiet Core Reverse Cone, K&N Filter in Drilled Airbox
K5 Crankcase/Frame, K4 Head and Cylinders, K1 Carbs (42;120;1 Turn)

She's a mix-matched (former) basket case, but she's mine.

CB750 Shop Manual (all years), searchable text PDF
Calculating the correct input circumference for digital speedometers connected to the original speedometer drive