Powdercoat is durable, but can chip. It's thick, gets into things so you must clean/scrape/g it off certain places (like engine mounts, swingarm pivot points, inside of rear axle spacers, etc.).
Lacquer/enamel is simpler to apply, easy to touch up, MUCH cheaper, and if done right can last 40 years (mine did!). It doesn't hide much, so it doesn't smooth out the little "ugly" things in the production frames, though.
Tell us what you think, if yours has some age on it?
I have 5 bikes I'm a-building, most of which are bare frames right now. I'd be interested in knowing what everyone thinks about this part of it?
Here are my qualified thoughts on the issues here. I quoted Mark's thread to answer his points first, then I will touch on some of the other misconceptions in this thread.
PC is about 10 times more durable than paint, yes it will chip but it is much less likely to because of it's durability. I've seen hammer tests (not something I would do) with much less damage than a painted part can take.
It doesn't "gets into things so you must clean/scrape/g it off certain places (like engine mounts, swingarm pivot points, inside of rear axle spacers, etc.)." if the coater doesn't want it to. High temp masking tape, silicone plugs and caps handle those chores. An experienced coater will know what to look for when it comes to bolt holes, threads and tight clearance motor mount holes and such. Most of my powders are recommended to be laid in 1.5-3.0 mil thicknesses. putting it on thicker is not a wise option as it leads to cracking and flaking due to it's thickness. A modern automotive paint thickness is in the 5-6 mil region so when done properly powder is not thicker then paint. I've done identical pieces in powder and paint and the powdered ones weigh less than painted ones do. Powder is made of some of the same ingredients as paint. We have polyester, urethane, acrylic, etc.powders.
I'd still like to see someone tell the difference between paint and powder just by looking at it. So the restoration thing tells me you are better off with the longer lasting coating because no one would know unless you told them. I have in my experience found that PC is less expensive than anyone in my area quotes for the same parts in paint, assuming they are a professional and not a rattle can job.
There are several different kinds of primers we can use also depending on the environment the parts are subjected too and the material being coated.
Thanks for the details!
I perceive then that some of the powdercoated things I am getting are not so good. I get a lot of swingarms that were powdercoated (for rebuilds), and some of them are as much as .060" thick over the ends of the pivot tube(!). Most of these I can cut off with a sharp knife, but once in a while I have to file or even grind it off - sometimes it is really hard stuff! The problem here is that the thickness makes the pivot tube wider than the collar, so bolting it into the frame then locks the swingarm solidly in place. If the frame is also powdercoated and the owner does not clean it off these pivot tube bolsters, the powdercoat grinds itself up in a couple hundred miles and then attacks the end caps and/or seals in the pivot area.
Here in Colorado, the over-coated frame will sometimes fail VIN inspections, so masking (or something) the frame number is important, too.
Also, these are the ROCKY Mountains, with only 2 Interstates in the whole State: the many, many construction trucks used to keep the roads open throw LOTS of rocks at us. We can't keep uncracked windshields on our cars for even 6 months around here, and finally in 1989 the State repealed the "vehicle must not have a cracked windshield" law, because they wouldn't solve the trucking issues. But, these rocks have chipped many a Harley paint job: my neighborhood is lousy with H-D customized rides, and the riders all gripe about the rock chips in their expensively powercoated frames (and chrome).
Hence my poll: I'm trying to get smarter about the several bikes I am building, and how I should paint some of them. The restos: sure, they will get enamel. But the show-ier bikes, maybe powder?