Author Topic: Benjie Cafe seat tail alteration  (Read 707 times)

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Offline jeb070

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Benjie Cafe seat tail alteration
« on: October 13, 2014, 09:50:59 AM »
This thing started life as an original Benjie Cafe tail seat covered in vinyl. The PO had a left side get-off which put a tear on that side.

I already knew I didn't want the thing to be covered in vinyl so I began painstaking task of removing the vinyl that was held on by glue and foam backing to the vinyl. This is what I was left with.

Next began to fabricate a caved in tail as I really didn't like the large taillight that was originally on it so I used the same method as used by stereo installers for making sub box enclosures by stretching fleece overthr opening and pulling the light I was gonna use and applying fiberglass resin to solidify the form.

After that began to use body filler to smooth out and skimcoat the entire piece.

After that I had to stitch up a seat that was way harder to get it the way I wanted it but I think the end result was worth it. Totally not perfect as I was using a basic home sewing machine so the stitch distance is a little less than desired. But I learned a ton and have much better understanding of the process involved for when I revisit it in the future.

Anyway, here is the end result. Still needs to be painted and such so look for a final product soon enough.



- Jacob
Kansas City MO
« Last Edit: October 13, 2014, 10:34:47 AM by jeb070 »

Offline SOHC

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Re: Benjie Cafe seat tail alteration
« Reply #1 on: October 13, 2014, 03:26:37 PM »
Caved in Taillight

I think the term would be "Frenched taillight" atleast thats what the hot rodders call it.
Either way nice work it looks great, and a heck of improvement over vinyl covering.
Current:
1979 Honda CB650 (Hardtail Build)
1983 Suzuki GS850L (Fix and Minor Restore)
Old:
1989 Suzuki Katana 600
1978 Honda CB400T "Hawk"
1983 Honda VF750

Offline jeb070

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Re: Benjie Cafe seat tail alteration
« Reply #2 on: October 13, 2014, 04:49:49 PM »
Thank you! Yeah I knew it was some super special name for it. Good to know!

Offline evanphi

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Re: Benjie Cafe seat tail alteration
« Reply #3 on: October 14, 2014, 05:36:04 AM »
Looks great. What was your process for the rivets? Drill the pan, then poke through the vinyl?

how will you attach the pan to the bump?
--Evan

1975 CB750K "Rhonda"
Delkevic Stainless 4-1 Header, Cone Engineering 18" Quiet Core Reverse Cone, K&N Filter in Drilled Airbox
K5 Crankcase/Frame, K4 Head and Cylinders, K1 Carbs (42;120;1 Turn)

She's a mix-matched (former) basket case, but she's mine.

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Offline jeb070

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Re: Benjie Cafe seat tail alteration
« Reply #4 on: October 14, 2014, 08:51:43 AM »
You got it. I first bent the metal to the shape I wanted that matched the bump then drilled the holes about 1 inch from the edge. I had more fabric so it was easy to pull into place. Then just pushed the rivet through the vinyl and cut the excess fabric.

I debated using rivet nuts to attach it but now since the seat is already on the metal pan I now will have to just use rivets.