Author Topic: Trad's Rust and Bones 550 Brat Build: Input on plug readings needed, last page.  (Read 25483 times)

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Offline Maurice

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Jared, make sure the bolt is strong enough, or you will be queuing up at the DMV for a new one in no time. Don't ask...

It's double nutted on the chain tensioner bolt. Should be ok. I haven't test ridden it yet though. ahaha

OK, at least it's not going to get sucked between seat/fender and rear wheel. And end up all chewed up on the side of a 4-lane highway with trucks buzzing by while you retrace your steps wondering where the hell it could have been flying to, while getting more and more late to a meeting...

Offline Trad

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So close to a runner and a nomination.

Thanks Don, this haggard thing. It's not up to snuff with a lot of the restorations getting finished up but but I'd kindly take a nomination.  ;D

Fingers crossed it's running by the weekend and I can take some 100% completed photos.

Jared, make sure the bolt is strong enough, or you will be queuing up at the DMV for a new one in no time. Don't ask...

It's double nutted on the chain tensioner bolt. Should be ok. I haven't test ridden it yet though. ahaha

OK, at least it's not going to get sucked between seat/fender and rear wheel. And end up all chewed up on the side of a 4-lane highway with trucks buzzing by while you retrace your steps wondering where the hell it could have been flying to, while getting more and more late to a meeting...

WTF! what did you mount your plate with? haha. sorry but I gotta laugh at that story Maurice.  :P
74 CB550 Build: NOS-GUTTED-OEMplus-HOLDTRUE
http://forums.sohc4.net/index.php/topic,130575.0.html

Offline SOHC4 Cafe Racer Fan

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Jared, make sure the bolt is strong enough, or you will be queuing up at the DMV for a new one in no time. Don't ask...

It's double nutted on the chain tensioner bolt. Should be ok. I haven't test ridden it yet though. ahaha

OK, at least it's not going to get sucked between seat/fender and rear wheel. And end up all chewed up on the side of a 4-lane highway with trucks buzzing by while you retrace your steps wondering where the hell it could have been flying to, while getting more and more late to a meeting...

That's NO BUENO!
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Mcwilliams570

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Looks great man I like that you kept the fork gaiters on..
My CB550 project http://forums.sohc4.net/index.php?topic=101182.0

Project UFB Cb550 http://forums.sohc4.net/index.php?topic=112143.0

Like a 10 dollar hooker on Friday night its going to be ridden.

1974 cb550
1975 cb550
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2009 vmax-sold
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Offline Restoration Fan

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Really nice work.  The bike is beautiful.
Ron

Stella - Logan's Senior Project    78 750K http://forums.sohc4.net/index.php?topic=141761.0

Logan's Reward - CB500 and CB550 Cafes    http://forums.sohc4.net/index.php/topic,147787.0.html

Offline Trad

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Looks great man I like that you kept the fork gaiters on..

Glad you like it. It's funny, my 74 has the gators off and the 78 has the gators on. It should be the other way around period correct, but whatever. Those are NOS gators and are so soft and supple. haha. They needed to get used.

Really nice work.  The bike is beautiful.

Thank you sir. I've been following your meticulous build, that's "really nice work"
74 CB550 Build: NOS-GUTTED-OEMplus-HOLDTRUE
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Offline GV1390

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Lucky for you, Jared, that the Misses is a looker!  8)  We have plenty of hot women, and many half and full crazy ones to go along with it.

+1

:slowclap:
93' GSX-R1100, 78' CB550, 71' CL350, 71’ CB500 & 02' ZRX1200R.

Offline Trad

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Alright, I'm at a bit of a dilemma. I ran all the fuel line and breather tubes throughout the bike. My possible problem stems from the 76 Super Sport tank with the 19mm petcock to the inlet to the PD carbs. The routing has to be like the pictures below. It curves and runs a bit uphill before it plummets down to the carb fuel inlet.

The 78 tanks have a petcock with a 90 degree outlet port which would feed straight down to the carb fuel inlet port. Since I'm running the 76 tank with a NOS petcock, the petcock has a vertical outlet port, hence the needing to bend the fuel line around.

I have 5.5mm OEM fuel line but I chose to run some clear stuff for now so I can see how the fuel is flowing.

My big question is, WILL I RUN INTO FUEL DELIVERY ISSUES WITH THE LINE RUN A BIT UPHILL?  I'm guessing that when the tank gets low on fuel there won't be enough pressure to make the incline.

There is an aftermarket petcock available on ebay with the 90 degree outlet port and a 19mm threads for the 76 tank bung. I just never line to buy aftermarket stuff, I usually run into problems. AND I JUST BOUGHT the NOS petcock.

Regardless I'm filling the jerry can after work tomorrow and I'm going to try and run the bike like this. I need to make sure everything else is working correctly.

Routing 2 by tradart101, on Flickr

Routing 1 by tradart101, on Flickr
« Last Edit: April 09, 2015, 11:27:36 PM by Trad »
74 CB550 Build: NOS-GUTTED-OEMplus-HOLDTRUE
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Offline calj737

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I'm sure some will cite this to be a problem, not me. Not ideal, sure, but, liquids always find they're level. Since the inlet port of the carb is below the petcock, the gas can only continually flow into it by virtue of pressure behind it.

Ever held a length of hose in a "U" filled with water? The higher the volume of water in the hose, the more it will "climb" up.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline Trad

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I'm sure some will cite this to be a problem, not me. Not ideal, sure, but, liquids always find they're level. Since the inlet port of the carb is below the petcock, the gas can only continually flow into it by virtue of pressure behind it.

Ever held a length of hose in a "U" filled with water? The higher the volume of water in the hose, the more it will "climb" up.

Thanks Cal, this makes me feel a bit better. I just don't want the carbs to lean out on me due to air pockets or starvation from lack of pressure. Your reasoning makes sense though, I'm going to run it like this unless I notice any kind of running issue.

I just bought the cheaper petcock on ebay, so if I do run into anything I can swap it out. Still it's a bummer. I didn't think It would be an issue. I feel like this is like the whole measure twice, cut once enology. ;D
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Offline koendd

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nope, that's no problem!
will run fine. I have to make some odd bends as well when fitting inline filter to my 2 750's and never had a problem!
just be sure they don't bend them to far ( >90°) or they will stop fuel going through
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Offline WnRn

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That is one sweet Brat ya got there.
I come from the land down under...
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Offline Maurice

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Jared that is how my fuel line runs as well, not an issue.

You will get siphon effect, where as long as the output is lower than start the weight of gas (once primed) will pull through the tube. Plus you have all the weight of the gas inside the tank pushing so no worries. Actually, make sure the needle valves work well, if not gas will come out the overflow tubes at a good rate. Again, don't ask...

What type of gas line is that?

Offline SOHC4 Cafe Racer Fan

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My 550 fuel lines do some snaking too.  Should not be a problem.  I've been using a clear tubing just to make sure I can confirm flow.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Trad

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nope, that's no problem!
will run fine. I have to make some odd bends as well when fitting inline filter to my 2 750's and never had a problem!
just be sure they don't bend them to far ( >90°) or they will stop fuel going through

My 550 fuel lines do some snaking too.  Should not be a problem.  I've been using a clear tubing just to make sure I can confirm flow.

I bought 10 feet of the OEM 5.5mm fuel line and the same in the 3.5mm. Going to switch to that stuff once it arrives. Just have this clear stuff going to the carbs from the tank to also confirm fuel delivery. I guess like minds think alike  ;D

Jared that is how my fuel line runs as well, not an issue.

You will get siphon effect, where as long as the output is lower than start the weight of gas (once primed) will pull through the tube. Plus you have all the weight of the gas inside the tank pushing so no worries. Actually, make sure the needle valves work well, if not gas will come out the overflow tubes at a good rate. Again, don't ask...

What type of gas line is that?

Thanks again for the input Maurice! Puts my mind at ease, the the logic makes sense. Cheers, buddy.

That is one sweet Brat ya got there.

Glad you like it. Appreciate the comment.
74 CB550 Build: NOS-GUTTED-OEMplus-HOLDTRUE
http://forums.sohc4.net/index.php/topic,130575.0.html

Offline P.abrera

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My 550 fuel lines do some snaking too.  Should not be a problem.  I've been using a clear tubing just to make sure I can confirm flow.
 

Exactly why im running the clear lines myself.  I have yet to mount my petcock but it also has the same configuration.


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Offline Trad

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My 550 fuel lines do some snaking too.  Should not be a problem.  I've been using a clear tubing just to make sure I can confirm flow.
 

Exactly why im running the clear lines myself.  I have yet to mount my petcock but it also has the same configuration.


Sent from my iPhone using Tapatalk

You have a vertical petcock nipple to PD carbs? If so I can measure the length of gas line for you. It took me quite a while to get the proper length to have no kinks and the most minimal incline possible.
74 CB550 Build: NOS-GUTTED-OEMplus-HOLDTRUE
http://forums.sohc4.net/index.php/topic,130575.0.html

Offline AintNoEasyWay

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Trad, for a 'rust n bones', it sure is pretty.

Offline P.abrera

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My 550 fuel lines do some snaking too.  Should not be a problem.  I've been using a clear tubing just to make sure I can confirm flow.
 

Exactly why im running the clear lines myself.  I have yet to mount my petcock but it also has the same configuration.


Sent from my iPhone using Tapatalk

You have a vertical petcock nipple to PD carbs? If so I can measure the length of gas line for you. It took me quite a while to get the proper length to have no kinks and the most minimal incline possible.
that'd be awesome bro still hooked up to a coke bottle now, but ill be plumbing up the tank soon.


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Offline Trad

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Well a good friend came over and we installed one of the spare 650 camshafts I had and verified timing in under 2 hrs!!!! I then crossed my fingers and kicked it over. Fired 2nd Kick. I'll get pics of the cam install off sometime soon.

I'm uploading a video right now. Should be up within an hour or so!  ;D ;D ;D ;D ;D ;D ;D ;D ;D ;D ;D ;D ;D ;D ;D ;D

CB550 Dark by tradart101, on Flickr
« Last Edit: April 10, 2015, 10:54:37 PM by Trad »
74 CB550 Build: NOS-GUTTED-OEMplus-HOLDTRUE
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Offline Trad

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Alright, put a quick little video up. It still needs to be vacuum sync'd but it holds idle like nothing. SO PUMPED!

<iframe src="https://player.vimeo.com/video/124681381" width="500" height="281" frameborder="0" webkitallowfullscreen mozallowfullscreen allowfullscreen></iframe> <p><a href="Not a valid vimeo URL">Rust &amp; Bones: 1978 CB550 First Start Up[/url] from Jared Chilko on Vimeo.</p>
« Last Edit: April 10, 2015, 10:54:03 PM by Trad »
74 CB550 Build: NOS-GUTTED-OEMplus-HOLDTRUE
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Offline SOHC4 Cafe Racer Fan

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Congratulations, Jared.  You REALLY have been getting after this bike with hard work and determination!  Kudos!  She's a great looking bike!!

You, sir, have been nominated for BOTM.  Let's get a second!! 

http://forums.sohc4.net/index.php/topic,146446.25.html
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline SOHC4 Cafe Racer Fan

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Jared doing the pedal, non-motor BMX thing.  Truly amazing finesse riding -- I've snapped enough BMX frames and bent enough wheels.  Now if you could do some of those moves on a 550!

JARED: Have you ridden a trials bike??  You have the coordination and control for it.  http://powersports.honda.com/trials.aspx

Not a valid vimeo URL
« Last Edit: April 10, 2015, 11:17:30 PM by CB750 Cafe Racer Fan »
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Trad

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Congratulations, Jared.  You REALLY have been getting after this bike with hard work and determination!  Kudos!  She's a great looking bike!!

You, sir, have been nominated for BOTM.  Let's get a second!! 

http://forums.sohc4.net/index.php/topic,146446.25.html

As I said in the BOTM thread. I really appreciate the nomination. Cheers Don. I went so quickly on this bike because I just wanted a proper runner I could be proud of come Spring. I reallywish I had the same motivation on the 74. That bike is going to be something else when it's done. Not quite the Bionic Mongrel though.  :P

Jared doing the pedal, non-motor BMX thing.  Truly amazing finesse riding -- I've snapped enough BMX frames and bent enough wheels.  Now if you could do some of those moves on a 550!

JARED: Have you ridden a trials bike??  You have the coordination and control for it.  http://powersports.honda.com/trials.aspx

Not a valid vimeo URL

Thanks man, bringing the bmx videos into the thread. You know, I got some moves on the 550, probably shouldn't have any but I do. haha.  Never even seen one of those trails bikes before. That looks so fun!!! They're expensive though. Have you ever ridden one of those?
74 CB550 Build: NOS-GUTTED-OEMplus-HOLDTRUE
http://forums.sohc4.net/index.php/topic,130575.0.html

Offline SOHC4 Cafe Racer Fan

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Thanks man, bringing the bmx videos into the thread. You know, I got some moves on the 550, probably shouldn't have any but I do. haha.  Never even seen one of those trails bikes before. That looks so fun!!! They're expensive though. Have you ever ridden one of those?

Me? Oh, hell no!!  I know that with your coordination, balance and control developed in doing BMX tricks, you could develop fast as a trials rider, since that style of riding requires many of the same skills. 

The bike only weighs 160-165 lbs. (72.5-75 kg)



1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold