Author Topic: Alternator still good?  (Read 988 times)

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Offline AlekStooge

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Alternator still good?
« on: March 30, 2015, 04:43:46 PM »
Can anyone comment on the condition of this alternator? Is it worth saving? Should I get a new one? The bike has a problem staying charged. Already have a new rec/reg and battery.

This tan powder came out when I opened it.

Offline calj737

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Re: Alternator still good?
« Reply #1 on: March 30, 2015, 05:50:25 PM »
You can test the stator for proper charging output. If you do need to repair it, Rick's sells rebuilt units of good quality.
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Offline mystic_1

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Re: Alternator still good?
« Reply #2 on: March 30, 2015, 06:00:11 PM »
We'll need better pictures of the coils, that first one is too blurry to tell if your "tan powder" is the insulating lacquer flaking off of the stator windings.   If so you will need a replacement.

Test for continuity between the three yellow leads at the plastic connector.  You should get 0.2 ohms resistance between any two yellow wires.

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Offline Airborne 82nd

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Re: Alternator still good?
« Reply #3 on: March 30, 2015, 07:00:46 PM »
You can test the stator for proper charging output. If you do need to repair it, Rick's sells rebuilt units of good quality.

Do you have a link for Rick's

Offline Jerry Rxman Griffin aka MuthaF'er

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Re: Alternator still good?
« Reply #4 on: March 30, 2015, 07:13:05 PM »
Too many other likely culprits. Lets see what your resistance test comes back as. This is a simple device.
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Offline calj737

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Re: Alternator still good?
« Reply #5 on: March 31, 2015, 04:26:11 AM »
You can test the stator for proper charging output. If you do need to repair it, Rick's sells rebuilt units of good quality.

Do you have a link for Rick's
http://ricksmotorsportelectrics.com/aftermarket-stators
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
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"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline strynboen

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Re: Alternator still good?
« Reply #6 on: March 31, 2015, 04:53:29 AM »
any elektro vinding shop can make the stator vith nev vindings...ve doing it often at langelands elektro in denmark..but bay a used on e bay..they are mostly not defekt...so go to a shop and get it thekked..it are prob ok..


but thek the komponents.. dont just thange parts..its to expensive...
« Last Edit: March 31, 2015, 07:36:37 AM by strynboen »
i kan not speak english/but trying!!
http://forums.sohc4.net/index.php?topic=60973.0
http://forums.sohc4.net/index.php?topic=144758.0
i hate all this v-w.... vords

Offline Bodi

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Re: Alternator still good?
« Reply #7 on: April 01, 2015, 08:22:47 AM »
Unless you love spending money on stuff you don't need, test the coil first. The yellow wires should have the same resistance between all pairs and no connection (infinite ohms) to the case. The actual resistance spec is in the shop manual - remember most meters are inaccurate at low Ohms, a reading close to spec and equal across the 3 measurements is what you want. The field coil resistance should also be checked - also ensure the rotor is correct, it was not unknown for POs with a lathe to "lighten" the rotor/flywheel by removing metal: too much removed and the power output drops off precipitously.
The #1 cause for bad charging is simple overloading with high power headlights, driving lights, heated grips, ignition systems, etc... #2 is corrosion on the harness connectors, fuse contacts, and switch contacts. A thorough check, clean, and tighten of all these is required every 5-10 years or so - and that was probably never done. Bullets where the clear plastic sleeve has turned black from heat may be permanently damaged because the metal has lost its temper from overheating. Any with charred sleeve, insulation, or conductor must be replaced or bypassed (with soldering or (less excellent) a compression splice).

Offline strynboen

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Re: Alternator still good?
« Reply #8 on: April 01, 2015, 08:52:06 AM »
meldet fuseboxes...schrev it off the bike..and take rear side off..it meltsoften from backside
i kan not speak english/but trying!!
http://forums.sohc4.net/index.php?topic=60973.0
http://forums.sohc4.net/index.php?topic=144758.0
i hate all this v-w.... vords