Author Topic: Front Forks: Air Assist  (Read 4120 times)

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Offline Greggo

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Front Forks: Air Assist
« on: April 02, 2015, 10:35:59 AM »
I have a set of fork top bolts that convert the forks to air shocks for my K4 project...should I use 'em? 

If anyone has used these on their CB, I'd really like to hear your thoughts.  I have no idea what psi range to shoot for either if I do install them.


« Last Edit: April 02, 2015, 11:13:13 AM by Greggo »

Offline lrutt

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Re: Front Forks: Air vs Oil
« Reply #1 on: April 02, 2015, 10:47:33 AM »
Are you planning on taking the springs out completely and ONLY running air?

or just air assist?

Most systems I've ever seen were only air assist.
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Offline Greggo

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Re: Front Forks: Air vs Oil
« Reply #2 on: April 02, 2015, 10:50:13 AM »
Are you planning on taking the springs out completely and ONLY running air?

or just air assist?

Most systems I've ever seen were only air assist.

The springs stay in, it's just air replacing the oil.  EDIT: The oil stays in...

« Last Edit: April 02, 2015, 11:29:08 AM by Greggo »

Offline RevDoc

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Re: Front Forks: Air vs Oil
« Reply #3 on: April 02, 2015, 11:00:15 AM »
I know nothing about the forks on a K4 but the '82 CB750 Custom I just got is stock with air fittings. They require ATF in the forks with 12-16psi as well. I would check with someone knowledgeable about those forks to make sure the seals would be able to take air pressure as well as the oil. They might not have been engineered to handle the additional pressure.
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Offline Powderman

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Re: Front Forks: Air vs Oil
« Reply #4 on: April 02, 2015, 11:07:28 AM »
I have never seen a set that eliminates the oil. They are used normally at 5-10psi to "assist" in dampening. I would suspect that if you removed the oil completely the pressure needed to dampen would not be contained by the fork seals. Leaky fork seals are an issue with air assist caps even holding the 5-10psi. I just don't see air going through the valving the same way the oil would.
Where did you see that these eliminate the oil?
« Last Edit: April 02, 2015, 11:09:12 AM by Powderman »

Offline Greggo

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Re: Front Forks: Air vs Oil
« Reply #5 on: April 02, 2015, 11:12:53 AM »
I have never seen a set that eliminates the oil. They are used normally at 5-10psi to "assist" in dampening. I would suspect that if you removed the oil completely the pressure needed to dampen would not be contained by the fork seals. Leaky fork seals are an issue with air assist caps even holding the 5-10psi. I just don't see air going through the valving the same way the oil would.
Where did you see that these eliminate the oil?

This is why I pose these questions here.  What you see in those pictures is all I have, and I didn't see that they replace the oil...I'd just assumed that. 

Thank you for the info.  Since it doesn't require removing the fluid, I think I will just give them a shot and see how I like it. 

Have you used these before Powderman? 

Offline Powderman

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Re: Front Forks: Air vs Oil
« Reply #6 on: April 02, 2015, 11:15:02 AM »
I have never seen a set that eliminates the oil. They are used normally at 5-10psi to "assist" in dampening. I would suspect that if you removed the oil completely the pressure needed to dampen would not be contained by the fork seals. Leaky fork seals are an issue with air assist caps even holding the 5-10psi. I just don't see air going through the valving the same way the oil would.
Where did you see that these eliminate the oil?

This is why I pose these questions here.  What you see in those pictures is all I have, and I didn't see that they replace the oil...I'd just assumed that. 

Thank you for the info.  Since it doesn't require removing the fluid, I think I will just give them a shot and see how I like it. 

Have you used these before Powderman? 
No I haven't needed them. They are used normally for heavier riders that need that little extra dampening without having to change oil weights or levels.

Offline strynboen

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Re: Front Forks: Air Assist
« Reply #7 on: April 02, 2015, 11:18:52 AM »
the fluid passing thrugh pistons drilled holes calibrates damping in fork..so leave oil inside...the springs can be asisted by the air..but a kombinasion vith thinner oil and air kombinasion is the idea of this mod..cbx prolink use air forks..think 1-1,5 bar is normal..but thek by others..im can be vrong,on that..
« Last Edit: April 02, 2015, 11:20:33 AM by strynboen »
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Offline Greggo

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Re: Front Forks: Air Assist
« Reply #8 on: April 02, 2015, 11:27:53 AM »
I have never seen a set that eliminates the oil. They are used normally at 5-10psi to "assist" in dampening. I would suspect that if you removed the oil completely the pressure needed to dampen would not be contained by the fork seals. Leaky fork seals are an issue with air assist caps even holding the 5-10psi. I just don't see air going through the valving the same way the oil would.
Where did you see that these eliminate the oil?

This is why I pose these questions here.  What you see in those pictures is all I have, and I didn't see that they replace the oil...I'd just assumed that. 

Thank you for the info.  Since it doesn't require removing the fluid, I think I will just give them a shot and see how I like it. 

Have you used these before Powderman? 
No I haven't needed them. They are used normally for heavier riders that need that little extra dampening without having to change oil weights or levels.

Gotcha.  I'm about 170, so I probably don't fit into that category.  The forks for this bike already have good Honda fluid in them, so I guess I'll see how they feel as is first...I can always jack up the front end and swap these on later.

Thanks for the info guys!

Offline przjohn

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Re: Front Forks: Air Assist
« Reply #9 on: April 02, 2015, 11:52:51 AM »
The air pressure acts like a stiffer spring and will leak out the seals unless they are in perfect condition. If the front end is sprung good for your weight you are better off without them.
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Offline SOHC4 Cafe Racer Fan

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Re: Front Forks: Air Assist
« Reply #10 on: April 02, 2015, 12:44:43 PM »
Greggo,

You may check out the 650 forums since the CB650 use air assist, as well.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

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1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline seanbarney41

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Re: Front Forks: Air Assist
« Reply #11 on: April 02, 2015, 02:52:58 PM »
Greggo, I had those same caps on a 550.  I only used them because they were on a parts bike and looked cleaner than the pitted chrome stockers.  Without air, your forks will perform exactly as stock.  Add 5-10 psi and they will feel just a little bit firmer.  The pressure would only last for about a week, though, with fresh oem fork seals and very clean stanchions.  Don't use a standard air compressor or tire pump to inflate.  Too much, too fast and it will just blow past your seals.  Use a high quality hand pump with an accurate gauge, such as one designed for athletic equipment.  My shop mate just happened to have a really nice pump that was mc specific since he is an ex-Harley dealer mechanic and has all the slick tools.
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Offline Stev-o

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Re: Front Forks: Air Assist
« Reply #12 on: April 02, 2015, 04:43:45 PM »
Sounds like more hassle then it worth, Greggo.
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Offline SOHC4 Cafe Racer Fan

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Re: Front Forks: Air Assist
« Reply #13 on: April 02, 2015, 05:17:45 PM »
Sounds like more hassle then it worth, Greggo.

I'd have to agree based on that assessment.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline seanbarney41

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Re: Front Forks: Air Assist
« Reply #14 on: April 02, 2015, 05:22:21 PM »
Yeah, the only reason to use them is cause they are there, but as said, they are no different than stock until you add air.
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Offline scottly

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Re: Front Forks: Air Assist
« Reply #15 on: April 02, 2015, 06:37:59 PM »
My Seeley came with similar caps. I ditched the air fittings and threaded plugs into the holes. They are a bit lighter than the stock steel caps. ;) ;D
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Re: Front Forks: Air Assist
« Reply #16 on: April 02, 2015, 07:12:58 PM »
You could also ditch them for a set of billet aluminum preload adjusters from either TTR400 or Rob/Voxonda.  ;)
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline seanbarney41

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Re: Front Forks: Air Assist
« Reply #17 on: April 02, 2015, 07:23:04 PM »
You could also ditch them for a set of billet aluminum preload adjusters from either TTR400 or Rob/Voxonda.  ;)
or spend a few hours experimenting with some chunks of pvc pipe and get the exact same results and actually learn something instead spending money
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Offline scottly

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Re: Front Forks: Air Assist
« Reply #18 on: April 02, 2015, 07:23:30 PM »
Why would I want to ditch the vintage billet aluminum caps???
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Re: Front Forks: Air Assist
« Reply #19 on: April 02, 2015, 07:55:49 PM »
You could also ditch them for a set of billet aluminum preload adjusters from either TTR400 or Rob/Voxonda.  ;)
or spend a few hours experimenting with some chunks of pvc pipe and get the exact same results and actually learn something instead spending money

Sean is absolutely right.  You can get a preload from PVC.  It won't be as readily adjustable but you can always experiment with different length PVC inserts.  I guess that means I have a spending problem!  ;)
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Stev-o

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Re: Front Forks: Air Assist
« Reply #20 on: April 02, 2015, 08:45:23 PM »
You could also ditch them for a set of billet aluminum preload adjusters from either TTR400 or Rob/Voxonda.  ;)
or spend a few hours experimenting with some chunks of pvc pipe and get the exact same results and actually learn something instead spending money

Sean is absolutely right.  You can get a preload from PVC. 

My Progressive rings came with PVC spacers for preload, I opted not to use them.
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline seanbarney41

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Re: Front Forks: Air Assist
« Reply #21 on: April 03, 2015, 02:26:19 AM »
That's ok Steve-O.  You simply chose not to take advantage of a simple, diy, front end tuning parameter.  I have not screwed around with pre-load much myself.  My bikes all handle better than I can ride anyway...mostly... :)
If it works good, it looks good...