I know you don't want to take the carbs off, I sympathize with you believe me, but everything sounds like the carbs need to be totally redone. No, not torn apart and what not - but as Scott's saying - put the idle mixture screws back to factory, throttle adjusts back to factory, slides back to factory. Put them back on - give it another try, then slowly adjust to correct for your air set-up. It really shouldn't have too much trouble starting - even with no air filter.
Lastly, it's entirely possible something awful happened - like the jet vibrated off and is now laying in the carb bowl (don't ask how I thought of this
![Roll Eyes ::)](http://forums.sohc4.net/Smileys/default/rolleyes.gif)
) But in the end it's not a catastrophe, it's just some forehead slapping dumb thing out of whack.