screemn2,
I am by no means a carb expert. But, from reading other threads and hearing about problems, I have kind of an off the wall question for you.
Have you checked for Air leaks at the carb to engine boots?
One of the other guys can give you more info on how to do this, but I believe you fire her up and spray some carb cleaner around the connections.
In Hondaman's book I recall reading something about doing this and that the idle will change if there is a leak.
This is just a thought and probably way out in left field, but seemed like at least something that might help rule out another problem, since you have had the carbs on and off a couple of times.
Hope this helps,
Charlie