Author Topic: GSXR Front end build questions.  (Read 1830 times)

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Offline Hotwheelbill

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GSXR Front end build questions.
« on: July 01, 2015, 04:14:26 PM »
I am building a 1976 CB750 and using a 2004 GSXR 600 Front end. I am not doing a full strip down build, only 10k miles on motor. I have forks, triples, fender, wheel, full brakes with brake lines up to bars. But no master or clutch control. I do have throttle, but no switch housing. I am not using blinkers. I am not using kill switch on the bars. I am not using HiLo on bars, no wires to the bars.
So, what do I need for clutch, gas, and brake to keep it clean? Also, any headers that will NOT work with these forks? And last, headlight brackets that fit these forks? 
Thank you for your input.
« Last Edit: July 01, 2015, 04:16:06 PM by Hotwheelbill »
I love to make my bikes worthless due to high mileage!
2004 ST1300A .... the fast one. And dragging pegs on a CT.
1972…parts bike
1974…. Rusty frame but runs
1974 CB750..... Powder coated frame and parts, waiting for $$ hot rod motor.
1972 with 1975 old school drag motor

Offline calj737

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Re: GSXR Front end build questions.
« Reply #1 on: July 01, 2015, 04:22:45 PM »
The clip ons are standard 7/8" diameter, so just about any brand of cable operated clutch lever works. For the brake and throttle, same. You will benefit from shorter cables and brake lines though, and I'd suggest an electronic front brake switch in lieu of the stock pressure activated switch.

Nissin brake MC and remote reservoir are popular and affordable. Or step up to a Brembo, Arizona or ABM if you're feeling sporty. A 14/15mm MC is probably preferred for dual disc on a modern front end.

As for tire clearance against the exhaust, that depends greatly on your wheel size. The MotoGP Werks is very popular and well regarded as a quality Yoshi replica. Fork diameters are easily measures with calipers (41, 43mm?) and that's easy to find ears you like for a pretty standard 7" headlight bucket.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
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"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline Hotwheelbill

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Re: GSXR Front end build questions.
« Reply #2 on: July 01, 2015, 04:33:38 PM »
The clip ons are standard 7/8" diameter, so just about any brand of cable operated clutch lever works. For the brake and throttle, same. You will benefit from shorter cables and brake lines though, and I'd suggest an electronic front brake switch in lieu of the stock pressure activated switch.

Nissin brake MC and remote reservoir are popular and affordable. Or step up to a Brembo, Arizona or ABM if you're feeling sporty. A 14/15mm MC is probably preferred for dual disc on a modern front end.

As for tire clearance against the exhaust, that depends greatly on your wheel size. The MotoGP Werks is very popular and well regarded as a quality Yoshi replica. Fork diameters are easily measures with calipers (41, 43mm?) and that's easy to find ears you like for a pretty standard 7" headlight bucket.
Thanks. Good info for my start. I can not seem to find a price for the exhaust. Difficult website.
I love to make my bikes worthless due to high mileage!
2004 ST1300A .... the fast one. And dragging pegs on a CT.
1972…parts bike
1974…. Rusty frame but runs
1974 CB750..... Powder coated frame and parts, waiting for $$ hot rod motor.
1972 with 1975 old school drag motor

Offline calj737

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'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline Retro Rocket

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Re: GSXR Front end build questions.
« Reply #4 on: July 01, 2015, 05:38:22 PM »
http://www.ebay.com/itm/CB750K-STAINLESS-EXHAUST-4-1-CB750-SOHC-RACE-YOSHI-TYPE-CAFE-RACER-SOHC-CB-750-/111707072347?hash=item1a0242a75b&vxp=mtr

Did you see this at the bottom of the listing Cal..?

Quote
NEW BRAKE CALIPERS COMING NEXT MONTH FOR CB550-750 WITH ALL NEW MOUNTS FOR STOCK FORKS

Interesting... ;)
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline alacrity

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Re: GSXR Front end build questions.
« Reply #5 on: July 01, 2015, 11:11:04 PM »
If you don't need a "vintage" look for the front brake m/c use the stock gsxr unit (made by nissin)


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I recently restored and sold a 77 cb750f, and am nearly finished with a (former basket case) cb750k5.  This is a place to share, learn and enjoy.  I am grateful to and for 99+% of this site's membership.

Offline turboed13b

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Re: GSXR Front end build questions.
« Reply #6 on: July 01, 2015, 11:48:30 PM »
You will also need a longer stem for the trees to work. For headlight ears you can make a set or spend an arm and leg for "street fighter" ones. I think the forks are 54mm.

Offline Retro Rocket

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Re: GSXR Front end build questions.
« Reply #7 on: July 02, 2015, 01:22:53 AM »
You will also need a longer stem for the trees to work. For headlight ears you can make a set or spend an arm and leg for "street fighter" ones. I think the forks are 54mm.

And the correct offset on the triple clamps based on what size wheel he's using and where the rake ends up with the shorter forks,handling is often overlooked for the "look"....Anyone can stuff on a GSXR front end, few do it properly....
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline Hotwheelbill

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Re: GSXR Front end build questions.
« Reply #8 on: July 02, 2015, 03:11:47 AM »
The clip ons are standard 7/8" diameter, so just about any brand of cable operated clutch lever works. For the brake and throttle, same. You will benefit from shorter cables and brake lines though, and I'd suggest an electronic front brake switch in lieu of the stock pressure activated switch.

Nissin brake MC and remote reservoir are popular and affordable. Or step up to a Brembo, Arizona or ABM if you're feeling sporty. A 14/15mm MC is probably preferred for dual disc on a modern front end.

As for tire clearance against the exhaust, that depends greatly on your wheel size. The MotoGP Werks is very popular and well regarded as a quality Yoshi replica. Fork diameters are easily measures with calipers (41, 43mm?) and that's easy to find ears you like for a pretty standard 7" headlight bucket.


"14/15mm MC" is Bigger better? I found these....
http://www.amazon.com/UNIVERSAL-Streetfighter-Motorcycle-Reservoir-1990-2009/dp/B00G20TIDM/ref=sr_1_4?ie=UTF8&qid=1435831752&sr=8-4&keywords=motorcycle+master+lever
I love to make my bikes worthless due to high mileage!
2004 ST1300A .... the fast one. And dragging pegs on a CT.
1972…parts bike
1974…. Rusty frame but runs
1974 CB750..... Powder coated frame and parts, waiting for $$ hot rod motor.
1972 with 1975 old school drag motor

Offline Hotwheelbill

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Re: GSXR Front end build questions.
« Reply #9 on: July 02, 2015, 03:13:43 AM »
You will also need a longer stem for the trees to work. For headlight ears you can make a set or spend an arm and leg for "street fighter" ones. I think the forks are 54mm.

And the correct offset on the triple clamps based on what size wheel he's using and where the rake ends up with the shorter forks,handling is often overlooked for the "look"....Anyone can stuff on a GSXR front end, few do it properly....

That is true and it was the look that sent me this way. I will want the bike to ride and handle , but just getting it to running condition for now and using what I have as much as possible.
I love to make my bikes worthless due to high mileage!
2004 ST1300A .... the fast one. And dragging pegs on a CT.
1972…parts bike
1974…. Rusty frame but runs
1974 CB750..... Powder coated frame and parts, waiting for $$ hot rod motor.
1972 with 1975 old school drag motor

Offline calj737

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Re: GSXR Front end build questions.
« Reply #10 on: July 02, 2015, 04:13:27 AM »
Bill - check out www.cognitomoto.com Devin is a member here, and he makes all the conversion parts necessary, from stems, top clamps, to fully customizable offset triples. His latest design of the lower Ana's adjustable steer stops to allow you to save your tank from getting clacked by the bars.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis