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Author Topic: CB550 Assembly Manual  (Read 48117 times)

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Offline Kevnz

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Re: CB550 Assembly Manual
« Reply #25 on: June 30, 2020, 10:41:21 pm »
This is a wonderful resource, thank you so much. I am in the process of rebuilding my 550K0 and this info is very useful. My build not to the same standard as yours, however.
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Offline Damage

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Re: CB550 Assembly Manual
« Reply #26 on: November 02, 2020, 04:39:31 pm »
A big thank you from me. Best I have seen.
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Offline craz1

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Re: CB550 Assembly Manual
« Reply #27 on: November 26, 2020, 09:26:19 pm »
Just had a peek at this. Very well done. I will be reviewing this as I proceed with my 74 project.
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74 CB550,73 Z1900, 74 Z1900, 75 Z1900,
72 XS2650, 73 RD350, 2013 FJR1300, 84 XJ550 YAM

Offline marksman

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Re: CB550 Assembly Manual
« Reply #28 on: March 08, 2021, 10:02:56 pm »
I am in awe of the total build and pictures.   But I do have a question.  I am not sure but :

Is there supposed to be a black plastic plug covering the hole where the kick starter lever flips out?

Thank you.
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on my third CB550k  Bought brand new 1978,  used 1977, used 1978 current bike  4635 original miles now

Offline Maraakate

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Re: CB550 Assembly Manual
« Reply #29 on: March 29, 2021, 10:56:21 am »
Just FYI to those looking for 17351-390-780 for 77-78 CB550K: the part Clauss Studios has for the earlier years fits it just fine, https://www.claussstudios.com/store/p214/Honda_CB550_F_K_1974-1976_Element_Cover_Seal.html

Also, the link for the GM windshield plugs required a $20 minimum order or something like that.  I went on ebay and searched for GM weatherstrip 1956 Corvette and got them significantly cheaper from another vendor.
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1977 CB550K
1979 CM400A

Offline caluser2000

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Re: CB550 Assembly Manual
« Reply #30 on: March 29, 2021, 04:11:28 pm »
Quote from: SohRon on June 24, 2019, 03:18:08 pm
Finally got around to updating this thread and now it's (mostly) back again. Hope you find it helpful. I'll see what I can do about the missing pics, but I think there's enough here to be of help.

'til next time.
You've done a great job SohRon. Some of us are more visually orientated and appreciate the time and effort you have put in to this thread. :)
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Offline robvangulik

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Re: CB550 Assembly Manual
« Reply #31 on: April 06, 2021, 02:43:55 am »
A bit of research would have told you Sohron hasn't logged in since August 2019....
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Offline flatlander

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Re: CB550 Assembly Manual
« Reply #32 on: April 06, 2021, 03:55:27 am »
that is true - still, he deserves our gratitude  :)
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Offline KennyRedman

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Re: CB550 Assembly Manual
« Reply #33 on: July 06, 2021, 11:40:31 am »
I created a pdf, printed it out and used it as a go-to source when I restored mine a few years ago. Great to see it’s still up!
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Offline SohRon

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Re: CB550 Assembly Manual
« Reply #34 on: September 16, 2021, 01:53:41 pm »
Hi, folks! Just stopped by to make sure pics are still showing up, and noticed the comments. Glad this is still relevant!

Marksman: yes there is supposed to be a small black cover over the kick stand mechanism, and I tried many different substitutes but never found one that worked. Sooo... there ya' go!

Good eye, though. 👀

Maraakate: thanks for the info re: the weatherstrip plugs. They're great for plugging that airbox drain hole - very important for proper engine ventilation.

Everyone else: I'm glad this is still being used, and good to hear it's been helpful over the years... makes the long, tedious, painful process of creating it worth the effort!

Just kidding, of course! It was a pleasure and a work of love, and I'm happy to have produced it...

I no longer have the bike; sold it to a Honda bike mechanic who offered more for it than I could say no to. It's now on temporary display in their showroom and I understand it's fairly popular. Lots of people had one of them, back in the day, and they tell me it's a real conversation starter.

Anyhow, enuff of that. Thanks for the comments; I truly appreciate them.

'til next time...
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Assembling my '74 CB550: http://forums.sohc4.net/index.php?topic=86697.0
Assembly of the Right-hand Switch (a rebuilder's guide):  http://forums.sohc4.net/index.php?topic=80532.0
Installing stock 4X4 exhaust: CB500-CB550 K: http://forums.sohc4.net/index.php?topic=82323.0
CB550 Assembly Manual: http://forums.sohc4.net/index.php/topic,151576.0.html

Offline RAFster122s

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Re: CB550 Assembly Manual
« Reply #35 on: September 16, 2021, 03:40:52 pm »
Glad you are still with us Ron...
We lost a few to Covid.
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Offline KennyRedman

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Re: CB550 Assembly Manual
« Reply #36 on: September 16, 2021, 04:41:08 pm »
Quote from: SohRon on September 16, 2021, 01:53:41 pm
Hi, folks! Just stopped by to make sure pics are still showing up, and noticed the comments. Glad this is still relevant!

Marksman: yes there is supposed to be a small black cover over the kick stand mechanism, and I tried many different substitutes but never found one that worked. Sooo... there ya' go!

Good eye, though. 👀

Maraakate: thanks for the info re: the weatherstrip plugs. They're great for plugging that airbox drain hole - very important for proper engine ventilation.

Everyone else: I'm glad this is still being used, and good to hear it's been helpful over the years... makes the long, tedious, painful process of creating it worth the effort!

Just kidding, of course! It was a pleasure and a work of love, and I'm happy to have produced it...

I no longer have the bike; sold it to a Honda bike mechanic who offered more for it than I could say no to. It's now on temporary display in their showroom and I understand it's fairly popular. Lots of people had one of them, back in the day, and they tell me it's a real conversation starter.

Anyhow, enuff of that. Thanks for the comments; I truly appreciate them.

'til next time...


It helped me immensely!
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Offline Stev-o

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Re: CB550 Assembly Manual
« Reply #37 on: September 21, 2021, 07:47:46 am »
Quote from: SohRon on September 16, 2021, 01:53:41 pm
Hi, folks! Just stopped by to make sure pics are still showing up, and noticed the comments. Glad this is still relevant!


Good to hear from you Ron!  Hope all is well...
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'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline Nightshift

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Re: CB550 Assembly Manual
« Reply #38 on: October 03, 2023, 05:57:18 am »
Ron, thanks a million for your time and effort to assemble this thread. I'm doing a 750k7, but I'm sure much of what you share here on your 550 is applicable to mine. Awesome workmanship by the way!
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Can someone update me a what's offensive today? It's really hard to keep up!
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