Author Topic: Two Fuel lines One Outlet on Petcock  (Read 5894 times)

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Offline gwallis

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Two Fuel lines One Outlet on Petcock
« on: November 03, 2015, 11:48:18 AM »
OK.... so once again I am going to show my ignorance.  When I bought the 1976 CB550 it came with two gas tanks...one leaked and the other was covered in rust but was spotless inside.  Neither of these tanks were on the bike.  So when I removed the carbs I really had no idea as to how the tank and fuel lines hooked up.

Now I am putting it all back together and I see two fuel lines coming from the carbs but only one spout on the petcock.  Am I missing a 'T-Connection' of some sort?  Is one of the lines a vacuum line?

Any help in this matter would be greatly appreciated,

Gary

Offline gwallis

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Re: Two Fuel lines One Outlet on Petcock
« Reply #1 on: November 03, 2015, 01:52:03 PM »
I just bought a new petcock for a 1976 CB550F and it only has one spout.  And when I look at the diagram for the 1976 CB550F it shows two fuel lines coming from the carb holder.

Can someone confirm that the 1976 CB550F has just one spout on the petcock.

Thanks in advance!

Offline Stev-o

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Re: Two Fuel lines One Outlet on Petcock
« Reply #2 on: November 03, 2015, 02:02:04 PM »
My '76 550F has one line coming out of the petcock, goes to a tee, splits and two lines feed the carbs.

BTW - the fuel line size is 5.5mm, I use 3/16" and its a good tight fit [like she likes it!]
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline MCRider

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Re: Two Fuel lines One Outlet on Petcock
« Reply #3 on: November 03, 2015, 02:15:19 PM »
Just FYI: Somewhere around 74-75, the CB750 switched from 2 nipples to 1 nipple and a T. Something like that happened on the 500/550s as well?
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Offline gwallis

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Re: Two Fuel lines One Outlet on Petcock
« Reply #4 on: November 03, 2015, 06:53:01 PM »
Guys... 'Thanks'... I appreciate all the help from this forum... it makes everything so much easier when you get the benefit of everyone's knowledge and experience!

And Stev-O... I hear you big time!!!

'Thanks again',

Gary

P.S.

Now where can I buy that 'T - Connection'?

Offline BollarNPS

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Re: Two Fuel lines One Outlet on Petcock
« Reply #5 on: November 03, 2015, 08:01:35 PM »
hate to piggy back but i have the same thing on my cb650. this has cleared up my guesses on this one! thanks for sharing your problem ;D. Is there a good place to purchase this "t" part what im seeing is like 10 dollars. and would you happen to know the hose size for the 79 650s? if not thanks anyways!!

Offline MCRider

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Re: Two Fuel lines One Outlet on Petcock
« Reply #6 on: November 04, 2015, 06:40:00 AM »
hate to piggy back but i have the same thing on my cb650. this has cleared up my guesses on this one! thanks for sharing your problem ;D. Is there a good place to purchase this "t" part what im seeing is like 10 dollars. and would you happen to know the hose size for the 79 650s? if not thanks anyways!!

The OEM fuel line is 5.5mm (7/32"). This presents the problem of procurement. Most common is 3/16 (too small) or 1/4" (too big). Both will often work, force the 3/16 on or clamp the 1/4 in on. Ts can be found at any auto parts store for cheap.

But if you want the OEM fit, you'll need to buy OEM sizes from a dealer or online dealer.
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1988 NT650 HawkGT;  1978 CB400 Hawk;  1975 CB750F -Free Bird; 1968 CB77 Super Hawk -Ticker;  Phaedrus 1972 CB750K2- Build Thread
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Offline Scott S

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Re: Two Fuel lines One Outlet on Petcock
« Reply #7 on: November 04, 2015, 08:02:21 AM »
 Some 550's had a petcock and carbs with one line, some had duals. Looks like you've got a combination of the two.
 Honda never used a T fitting, but that's one way around it. Get a good brass one.
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Offline MD

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Re: Two Fuel lines One Outlet on Petcock
« Reply #8 on: November 04, 2015, 06:39:33 PM »
After reading this thread I decided to do some math.

0.09375 x 0.09375 x 22/7 = 0.027611 x 2 = 0.055223

0.125 x 0.125 x 22/7 = 0.049087

The top line is the surface area of two 3/16" line.  The bottom is the area of one 1/4" line.  The two 3/16" can supply slightly more fuel.

-MD
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Offline 754

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Re: Two Fuel lines One Outlet on Petcock
« Reply #9 on: November 04, 2015, 07:01:36 PM »
Quote from: Scott S link=topic=
 Honda never used a T fitting, but that's one way around it. Get a good brass one.
[/quote
0's had a petcock and carbs with one line, some had duals. Looks like you've got a combination of the twol
Some 550's had a petcock and carbs with one line, some had duals. Looks like you've got a combination of the two.
 Honda never used a T fitting, ut that's one way around.....
Honda never used a T fitting, but that's one way around it. Get a good brass one.


 If Honda never used a tee, how did the single outlet petcock get gas to all carbs?
« Last Edit: November 04, 2015, 07:04:32 PM by 754 »
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Offline turboed13b

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Re: Two Fuel lines One Outlet on Petcock
« Reply #10 on: November 04, 2015, 07:26:19 PM »
Quote from: Scott S link=topic=
 Honda never used a T fitting, but that's one way around it. Get a good brass one.
[/quote
0's had a petcock and carbs with one line, some had duals. Looks like you've got a combination of the twol
Some 550's had a petcock and carbs with one line, some had duals. Looks like you've got a combination of the two.
 Honda never used a T fitting, ut that's one way around.....
Honda never used a T fitting, but that's one way around it. Get a good brass one.


 If Honda never used a tee, how did the single outlet petcock get gas to all carbs?

They used tees my 77 550f has one.

Offline jonda500

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Re: Two Fuel lines One Outlet on Petcock
« Reply #11 on: November 04, 2015, 07:37:30 PM »
I guess the later PD carbs had a single fuel inlet... I wonder why the single outlet petcocks are readily available, but screw on dual outlet petcocks are as rare as hens teeth?

A while back, just after I swapped my dual outlet petcock as it didn't fit my '78 550 tank, I scored an original early model 550 supersport tank. My current favourite plan for this tank is to cut off the threaded bit where the petcock screws on, and weld on the same (but smaller diameter) bit from an old honda twin tank that I have so I can use the common readily available dual outlet petcock that many old honda twins use (which also happen to fit the '78 tank).
John
Remember that an ignoramus is only someone who doesn't know something you just learned yesterday!

A starter clutch thread:
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1972 CB500K1 original 4 owner bike
1972 CB500K1 returned to complete/original condition
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197? CB500/550 constructing from left over parts
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Offline jonda500

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Re: Two Fuel lines One Outlet on Petcock
« Reply #12 on: November 04, 2015, 07:39:39 PM »
"They used tees my 77 550f has one."

Does any one know where to get one of these oem honda tees - I have never heard of them until now??

Edit - Actually I believe Scott S, I don't think honda originally used a tee piece on any of the 70's CB550s at all!
« Last Edit: November 04, 2015, 07:48:00 PM by jonda500 »
Remember that an ignoramus is only someone who doesn't know something you just learned yesterday!

A starter clutch thread:
http://forums.sohc4.net/index.php/topic,122084.0.html
1972 CB500K1 original 4 owner bike
1972 CB500K1 returned to complete/original condition
1975 CB550F built from parts - project thread:
http://forums.sohc4.net/index.php/topic,149161.msg1711626.html#msg1711626
197? CB500/550 constructing from left over parts
1998 KTM 380 (two stroke) recent impulse buy, mmmm...

Offline Stev-o

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Re: Two Fuel lines One Outlet on Petcock
« Reply #13 on: November 04, 2015, 07:54:42 PM »
"They used tees my 77 550f has one."

Does any one know where to get one of these oem honda tees - I have never heard of them until now??

Edit - Actually I believe Scott S, I don't think honda originally used a tee piece on any of the 70's CB550s at all!

Yes, it's on the '77 550F fiche:


    011   JOINT, FUEL
16235-657-000   001    Discontinued   

No longer available from Honda. Here's a brass one....


http://www.ebay.com/itm/Adapter-Fitting-Brass-Barb-Tee-0-22-5-5mm-Hose-For-Air-Water-Fuel-/151871358592?hash=item235c3d0680:g:DqwAAOxyHE5RugOc&vxp=mtr
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Offline jonda500

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Re: Two Fuel lines One Outlet on Petcock
« Reply #14 on: November 04, 2015, 08:05:05 PM »
Hey Stev-o, good to learn that info and great to know that a 5.5mm diameter tee is available - have added that to my watch list! :) Thanks,
John
Remember that an ignoramus is only someone who doesn't know something you just learned yesterday!

A starter clutch thread:
http://forums.sohc4.net/index.php/topic,122084.0.html
1972 CB500K1 original 4 owner bike
1972 CB500K1 returned to complete/original condition
1975 CB550F built from parts - project thread:
http://forums.sohc4.net/index.php/topic,149161.msg1711626.html#msg1711626
197? CB500/550 constructing from left over parts
1998 KTM 380 (two stroke) recent impulse buy, mmmm...

Offline Stev-o

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Re: Two Fuel lines One Outlet on Petcock
« Reply #15 on: November 04, 2015, 08:31:58 PM »
Hey Stev-o, good to learn that info and great to know that a 5.5mm diameter tee is available - have added that to my watch list! :) Thanks,
John

You're welcome, Jonda.  It's a little pricey, you may find a better deal, that's just the first one I ran across.
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline Oz350Four

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Re: Two Fuel lines One Outlet on Petcock
« Reply #16 on: November 05, 2015, 12:01:38 AM »
If I recall correctly for the 72 CB350F a single fuel line goes to a T that is part of the "fuel rail" for the four carbs..??!!
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Offline PeWe

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Re: Two Fuel lines One Outlet on Petcock
« Reply #17 on: November 05, 2015, 12:38:42 AM »
My CB750K6 -76 petcock have one outlet mounted on the right side (left)! :) The fuel line had a T-connection when the OEM carbs have 2 fuel inlets. Smoothbore carbs have 1 inlet, Mikuni TMR 2 again.

Now using older type of petcock with 2 lines when the Yamiya tanks have that design (69-74) with petcock on wrong side (right). Trickier when fuel suddenly starvs and need to switch to reserve and release throttle.
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Offline Scott S

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Re: Two Fuel lines One Outlet on Petcock
« Reply #18 on: November 05, 2015, 03:46:54 AM »
Quote from: Scott S link=topic=
 Honda never used a T fitting, but that's one way around it. Get a good brass one.
[/quote
0's had a petcock and carbs with one line, some had duals. Looks like you've got a combination of the twol
Some 550's had a petcock and carbs with one line, some had duals. Looks like you've got a combination of the two.
 Honda never used a T fitting, ut that's one way around.....
Honda never used a T fitting, but that's one way around it. Get a good brass one.


 If Honda never used a tee, how did the single outlet petcock get gas to all carbs?

 OK, then...technically, the "T" was part of the rack of carbs. I don't believe there was ever a "T" between the tank and the carbs.
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Offline Scott S

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Re: Two Fuel lines One Outlet on Petcock
« Reply #19 on: November 05, 2015, 03:50:49 AM »
"They used tees my 77 550f has one."

Does any one know where to get one of these oem honda tees - I have never heard of them until now??

Edit - Actually I believe Scott S, I don't think honda originally used a tee piece on any of the 70's CB550s at all!

Yes, it's on the '77 550F fiche:


    011   JOINT, FUEL
16235-657-000   001    Discontinued   

No longer available from Honda. Here's a brass one....


http://www.ebay.com/itm/Adapter-Fitting-Brass-Barb-Tee-0-22-5-5mm-Hose-For-Air-Water-Fuel-/151871358592?hash=item235c3d0680:g:DqwAAOxyHE5RugOc&vxp=mtr


 Well, I'll be darned. I stand corrected. That's a new one on me. And that brass "T" is exactly what I've used in similar situations before.
'71 CB500 K0
'17 Triumph Street Scrambler
'81 Yamaha XS650