Author Topic: von Dam "592" bike  (Read 1183 times)

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Offline kevinvondam

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von Dam "592" bike
« on: November 24, 2015, 07:08:33 AM »
Well, i wasn't supposed to put my little project online, but i guess i could use some expert opinions or past experiences while building it.

To introduce myself at first, I'm Kevin, living in the Netherlands and currently rebuilding a CB550K3 from '78. The reason for rebuilding it? Well on my way to Switzerland we noticed a weird rattling noice, adjusted the valves and cam chain tensioner but nothing helped. When i opened the top, tadaa...



And the cam....



So you now know me, my bike (ehh) and the reason for rebuilding it.



A shot to explain the title..





I'll try to update my first post with pictures on my progress and new parts and stuff. But first i have a question (you guessed right).

I'm ordering parts, like bottem end bearings and stuff. Now my "cb bible" says that if i changeout one bottom bearing, either crankshaft or bottom end, i should replace all of them, is this tru? 

As you can see in the picture below, it does show some grooves, but you can't "feel" them with your fingernail.  This one is the worst, the others look a lot better. I ordered some plastigauge to verify the wear but in the meantime, who's replacing all of them?



Second, how does the crankcase journal coding system work? I should match the number from the crankcase on the actual crank and find out how to match the correct main journals?

I'll find some original pictures of the bike tonight, should be working in my little shed right now...

Thanks for the help!
« Last Edit: November 24, 2015, 01:03:10 PM by kevinvondam »

Offline strynboen

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Re: von Dam "592" bike
« Reply #1 on: November 24, 2015, 07:32:15 AM »
have there been used red silokon gasket in the oiling system..... ???
i kan not speak english/but trying!!
http://forums.sohc4.net/index.php?topic=60973.0
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i hate all this v-w.... vords

Offline kevinvondam

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Re: von Dam "592" bike
« Reply #2 on: November 24, 2015, 10:19:26 AM »
have there been used red silokon gasket in the oiling system..... ???

I've seen both red and black sealer, it's a pain in the ass to get rid of it....   :-\

Offline mrfish2

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Re: von Dam "592" bike
« Reply #3 on: November 26, 2015, 10:10:07 AM »
I've been looking into getting a set of those 592/psv pistons as well, Dynoman says they work well with stock cams or 650 cams. Are you going to port the head at all?
1976 CB550K            1979 XS1100
1980 CB650C - Sold

It's a little motor and likes having the tits revved off it.