Author Topic: -Project Suzzie-  (Read 71923 times)

0 Members and 5 Guests are viewing this topic.

Offline grcamna2

  • Not a
  • Really Old Timer ...
  • *******
  • Posts: 15,217
  • I love to restore & travel. Keep'em Going Strong !
Re: -Project Suzzie-
« Reply #275 on: April 15, 2016, 10:20:55 AM »
I always liked that oem Suzuki Champagne Silver,it seemed to have a nice light gold color which looks special to me.The 83' GS100ED w/ the full black engine and pipes was kind of 'Fire Engine Red' and very 'loud' to the eyes w/ that red. imo
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #276 on: April 15, 2016, 02:26:56 PM »
Might be called Katana Silver according to this.

The 1982 Katana styled GSX400E was offered in the Katana silver or red. Appart from the "sweet Katana" estetics, there were some technical changes:
1) New ignition fully electronic (previous one had a mechanical centrifugal advance system) and ignition advance goes to 30º from previous 20º
2) Carburation tuned to adapt it to exhaust modifications
3) Electrical fuel tank gauge
4) New frame, special mention to rear swinging arm getting 40 mm longer
5) Steering column strongly triangled, turning on conical bearings
6) Anti-dive front fork
7) Engine cover screws changed from cross to hexicon head
The changes in the motor and cycle parts make it a more consistent and brilliant bike.

The 1982 GSX400SZ colors (in France) were Red and Silver Grey.


Offline Stev-o

  • Ain't no
  • Really Old Timer ...
  • *******
  • Posts: 34,413
  • Central Texas
Re: -Project Suzzie-
« Reply #277 on: April 15, 2016, 03:11:33 PM »
I dont care for silver either. Paint it red!
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline grcamna2

  • Not a
  • Really Old Timer ...
  • *******
  • Posts: 15,217
  • I love to restore & travel. Keep'em Going Strong !
Re: -Project Suzzie-
« Reply #278 on: April 15, 2016, 05:13:47 PM »
I dont care for silver either. Paint it red!

lol  :D
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #279 on: April 15, 2016, 05:49:26 PM »
I dont care for silver either. Paint it red!

Being discussed with my past co-worker who painted for me in the past. Cloud Silver on the CB 160.

Asked what he had on the shelf. Viper Red and Viper Silver.

Offline RAFster122s

  • I feel like a really really
  • Really Old Timer ...
  • *******
  • Posts: 12,445
  • SOHC4 member # 2605
Re: -Project Suzzie-
« Reply #280 on: April 15, 2016, 11:50:46 PM »
What was that Orange Metallic they used on the Charger Hellcat special edition when it was introduced...it had something in they neighborhood of 770-800 bhp? Looked it up... Toxic Orange Pearl. They reintroduced the Go Mango orange this year...orderable on the SRT and Hellcats.  Toxic Orange was also available on the Viper.

That would look nice on it...

But, SWMBO has spoken...will it be Silver or do you dare to cause a ripple in the pond?

;D
« Last Edit: April 16, 2016, 01:14:01 AM by RAF122S »
David- back in the desert SW!

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #281 on: April 16, 2016, 05:19:25 AM »
I dont care for silver either. Paint it red!

 :P





The frame cover in the first picture is painted wrong. Second picture is correct.   ;)
« Last Edit: April 16, 2016, 07:36:10 AM by toytuff »

Offline grcamna2

  • Not a
  • Really Old Timer ...
  • *******
  • Posts: 15,217
  • I love to restore & travel. Keep'em Going Strong !
Re: -Project Suzzie-
« Reply #282 on: April 16, 2016, 05:49:46 AM »
tt,
Do you have a friend who is a welder/fabricator who might consider installing new end-caps on your stock exh. along w/ patching and filling in w/ braze some of those rough areas? I know it would take some time though.. and be expensive.Those stock  exh. pipes will be the Best for all-around performance;it's a shame that they are so difficult to source.I would look in foreign salvage yards also,if you know any members of the forum who could find them for you..
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #283 on: April 16, 2016, 07:01:29 AM »
I'm almost certain the Sankei 2120 pipes at CMS will work, new OEM. Figure cost plus ship it will hit around $650 to $700. Just looking for alternative means at this point or the EURO to take a dive.  ;D

You have to consider shipping from the Netherlands. If damaged in transit? Won't fit? Would increase the cost even more. No, I'll find some someday and can go with what I have also. Still the MAC option until sourcing the correct pipes however the cost of the MAC exhaust can be used towards new, which makes more sense to me.

The exhaust is very easy to remove and I have spare exhaust gaskets. Plenty to do in the meantime. Fork rebuild, carburetor rebuild, dent repair and paint. Want to get the bike dialed in before the heat then wait until October to finish.

Offline grcamna2

  • Not a
  • Really Old Timer ...
  • *******
  • Posts: 15,217
  • I love to restore & travel. Keep'em Going Strong !
Re: -Project Suzzie-
« Reply #284 on: April 16, 2016, 07:13:20 AM »
Those stock mufflers for the TSCC engine(w/ the carbs. you have) are what you need;that 8-valve engine needs'em.
The Suzuki factory engineers designed them as 'tuned exhaust systems' to give your bike 'Max Kick' in all situations.  ;)
« Last Edit: April 16, 2016, 07:16:09 AM by grcamna2 »
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #285 on: April 16, 2016, 07:37:22 AM »
Well understood but ya gotta work with what ya have. Some will pop up in time.

Offline seanbarney41

  • not really that much younger than an
  • Really Old Timer ...
  • *******
  • Posts: 10,867
Re: -Project Suzzie-
« Reply #286 on: April 16, 2016, 08:10:52 AM »
I wouldn't worry about CMSNL's shipping...they seem to have things dialed.  I ordered a part from them  sunday night and had it in hand by Wednsday afternoon.
If it works good, it looks good...

Offline Stev-o

  • Ain't no
  • Really Old Timer ...
  • *******
  • Posts: 34,413
  • Central Texas
Re: -Project Suzzie-
« Reply #287 on: April 16, 2016, 09:09:38 AM »
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline grcamna2

  • Not a
  • Really Old Timer ...
  • *******
  • Posts: 15,217
  • I love to restore & travel. Keep'em Going Strong !
Re: -Project Suzzie-
« Reply #288 on: April 16, 2016, 09:30:20 AM »
Well understood but ya gotta work with what ya have. Some will pop up in time.

 ;)
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #289 on: April 16, 2016, 01:55:58 PM »
Brian at bd design made another set of tank decals. Correct now and he will use the input from me in future orders.





Chatting with Babbitt's regarding selling a used lever as new. Unacceptable! You can see the rash on the ball end. Other nicks also.



Other than that, new grip, cleaned and rebuilt brake light switch, master cylinder.



Mounted the right  mirror and noticed it appears to sit higher than  the  left. Researching the mount bracket, might have been replaced with the wrong one. I'll work on that issue. The handlebar is turned to the left some, might be a optical confusion scenario.



« Last Edit: April 16, 2016, 01:59:48 PM by toytuff »

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #290 on: April 16, 2016, 02:50:54 PM »
More parts today. Christmas in April.  ;D

The footrest/shifter arm holder was a mess. Rewelded and crooked too! The arm it's self was bent and trash as far as I was concerned. Complete mess.



Had to source the shifter from the UK. Best price, getting hard to find. The footrest/shifter holder was from Isreal. Yeah, still a great price and worth it. Cheap actually. Bolt from the USA.



Final adjustment on test ride day.
« Last Edit: April 16, 2016, 02:52:31 PM by toytuff »

Offline Retro Rocket

  • Eggs are hard due too a
  • Really Old Timer ...
  • *******
  • Posts: 19,279
  • ROCK & ROLL
Re: -Project Suzzie-
« Reply #291 on: April 16, 2016, 02:54:00 PM »
Good work as usual TT... ;)
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #292 on: April 16, 2016, 02:56:37 PM »
Keep throwing money at it something is bound to happen.  ;D

Thank you Sir.

Offline Retro Rocket

  • Eggs are hard due too a
  • Really Old Timer ...
  • *******
  • Posts: 19,279
  • ROCK & ROLL
Re: -Project Suzzie-
« Reply #293 on: April 16, 2016, 03:21:50 PM »
Keep throwing money at it something is bound to happen.  ;D

Thank you Sir.

Don't i know it... ;)
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline grcamna2

  • Not a
  • Really Old Timer ...
  • *******
  • Posts: 15,217
  • I love to restore & travel. Keep'em Going Strong !
Re: -Project Suzzie-
« Reply #294 on: April 16, 2016, 03:25:53 PM »
Will you be going with the large size tank decal as on the left? or the smaller one per the right ?
I like the smaller size one..
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Re: -Project Suzzie-
« Reply #295 on: April 16, 2016, 03:31:02 PM »
Large. This is why they were redone. Need the smaller?

Offline grcamna2

  • Not a
  • Really Old Timer ...
  • *******
  • Posts: 15,217
  • I love to restore & travel. Keep'em Going Strong !
Re: -Project Suzzie-
« Reply #296 on: April 16, 2016, 03:57:47 PM »
Large. This is why they were redone. Need the smaller?

I'd love to find a bike just like yours,  :) Then I'd go with the smaller ones !
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Front fork week.
« Reply #297 on: April 18, 2016, 07:29:03 AM »
Might as well get going on the next project.




Offline toytuff

  • "watching the pinheads"
  • Old Timer
  • ******
  • Posts: 4,349
Yuk!
« Reply #298 on: April 18, 2016, 11:41:25 AM »
And not much oil in them either.



All new parts to go places.


Offline grcamna2

  • Not a
  • Really Old Timer ...
  • *******
  • Posts: 15,217
  • I love to restore & travel. Keep'em Going Strong !
Re: -Project Suzzie-
« Reply #299 on: April 18, 2016, 09:41:49 PM »
Christmas parts  :D
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.