Okay, so time to tackle the magneto drive gear.
Every unit I have ever worked with had a 30 tooth gear on the magneto and a 15 tooth on the crank.
This makes perfect sense that they are 2:1. I guess it doesnt matter how many teeth are on each gear, as long as they are 2:1.
The 30 tooth XL gear is super easy to fine. Comes in steel or alloy and also has a few options for flanges.
So far there are not many options for bores. I assume that there is not much need for it.
Tried to see if I could get lucky and find one that had a tapered bore to slide right onto the magneto, but no dice.
I have a couple of these gears to mess around with though.
The shaft on the magneto has a slight taper on it. Dont know what it is yet, but should be easy to measure, or look up. Normally the magnetos use a keyway to secure the gear to the shaft, but I have never seen the ARD units with this keyway.
So I need a way to get the two together.
What is the easiest way to machine a tapered bore into the shaft? Lathe? Special bit?
Would kind of like to use a keyway as an "improvement". I can use the smaller gear (with less radius) to do any fine tuning.
Plan to have the 850 Commando buttoned up in a few more weeks. After that I will flip a coil as to the next focus.
Either dig out the chopper motor, get it back together and try and mount one of the magnetos to it, OR drag the Seeley back to the workshop and get another one of the magnetos set up on it.
Fun times.