I was looking back on your thread. I feel like you overlooked a lot of simple stuff. Most of the stuff could be eliminated with any pictures of carbs.
Often times I can identify problems with just clear, well framed, focused, lighted pictures of the carb assembly. However, for whatever reason, that is very hard to get out of people.
Have you tried swapping the idle screws to eliminate that? Have you checked all the emulsion tubes to see that the holes are the same? The emulsion tubes are NOT all the same. The number of holes and WHERE the holes are dictate the throttle range the mixture is most enriched. Basically, every casting of carb has a different pattern of emulsion tubes.
Air screws, while they may look the same, often times have different part numbers and the profile of the taper.
If you can post pictures I would happily look at them for you, surprised you didn't post any TBH, considering it seems like you've had the carbs apart and off and on so much.