Thought I'd update here, just for the other folks who are inevitably going to run into this common set of problems — after everything was said and done, as many others have,
replacing the pilot jets with Keihin #40s made the difference. Swapped them in, and boom — hanging idle was gone.
Embarrassingly, I don't think I actually cleaned my OEM #40 pilots well, despite trying many times. I did not realize there was a hole at the
end of jet, which was always clogged, and causing it to run lean on the pilot circuit. When I finally got a new set, I realized my mistake.
Of course, in this process, I:
- Replaced intake, output boots & manifold o-rings
- Replaced points & points plate
- Trimmed advancer springs 1/2 turn
- Set valves & timing
- Vac sync'd
- Replaced float hardware w/ sockets (can change jets w/o removing!)
And yeah, I think I probably could've skipped all of that by just replacing the pilots! All the same, so glad to get it running. Took a beautiful ride last weekend.
Here she is in full-regalia (looking for a windscreen):