It's been a long time since my last project post. But I've finished the bike and am really happy how it all turned out.
Here's some after shots:
After getting it running well, the first order of business was tuning the bike for pods. From what I read, these bikes are finicky with pods but I hoped not impossible. Pods were crucial for the clean look under the seat. I took about two weeks, experimenting with jet sizes, needle adjustments and putting inserts inside the pods to minimize the turbulence. Bike runs strong. No popping or bogging down.
I used pieces of pop cans all cut the same size. Experimented with what width worked best. Then to hold the light aluminum in place and not bend from the suction of the intake, I used hose clamps cut and bent to act as a retaining ring.
All the unnecessary tabs were removed from the frame. Extra supports added across the rear of the bike to accommodate the seat and taillight.
Hubs refinished, new brake pads installed.
Speedhut GPS speedo/tach. Works great. Very impressed. Green neutral light and red oil pressure light installed into the headlight bucket. Can be seen in a couple of pictures. The headlight ears were shortened to bring in the light closer to the triple tree.
Engine was cleaned up. VHT black wrinkle paint. Very durable after its cured. POR15 engine silver paint. Also durable. I'm a fan of the brushed aluminum look. So the engine covers were stripped of the clearcoat and buffed with red and green scotchbrite pads. Left side engine cover was trimmed and contoured slightly.
Gas tank before it was painted. Emblem holes filled. I used rustoleum ivory white for the color, and used Spraymax 2k clearcoat.
The fork seals were replaced and the lowers stripped. In this picture, I removed that tab to have the lowers look more similar. Since I was using the disc brake, this part wasn't needed.
New dyna coils, wires, NGK caps, condensers and Hondaman ignition.
To keep an eye on my charging system and lithium battery. I installed a voltmeter.
Verified, oring chain does not rub the engine cases.
Tons of odds and ends done like new axle and triple tree nuts. Anything that could be cleaned and reused was.
Build parts
CB350 twin front drum brake
New EBC brake pads front and rear
CB350 twin triple tree upper
CB350 twin 18” rim for front tire
Firestone Champion Deluxe 3.5 x 18 Tires Front and Rear
Hubs repainted with Duplicolor high temp paint
New spokes
Mob Steel tire valve stem covers
Hagon 12.20” rear shocks
Fork seals and boots
Forks repainted with 2K satin black
Tank repainted w/gas cap
Clutch, brake and throttle cables
Uni crankcase filter
Carbs tuned for pods
Speedhut GPS speedo/tach
Black and Gold Oring chain
LED taillight and turn signals
Pin LED front turn signals
5 3/4” headlight w/H4 35w bulb
LED Neutral and oil light installed into headlight bucket
Art deco 2.5” bar end mirror
Custom welded exhaust w/Cone Eng. Cans
Engine covers scuffed with scotchbrite padding
Engine paint: VHT black wrinkle and Por15 silver
Rear axle side license plate mount
Emgo Euro bars
Dei Header wrap
AntiGravity Lithium Battery
Kuryakyn volt meter
Hondaman Ignition
Dyna coils and wires
NGK caps
Mini horn
Biltwell grips
Tuffside seat
Frame and swingarm powdercoated (tabs/passenger pegs removed)
Replaced engine gaskets
Valves grinded and new seals