Long story short, I ended up fitting my carbs with FKM (Viton) O-rings purchased from
www.oringsandmore.com (fast shipping, btw). So far, so good.
The long story… I thought I’d try Velocity Stacks to replace the cheapo pods I had installed for a long time. I think the velocity stacks look nice but not practical for riding, and I would later find a challenge to tune. So this resulted in me cleaning my carbs, giving all parts an ultrasonic wash, poking around with musical wire, and the whole bit. I spent a good chunk of time cleaning and replaced the old O-rings with Buna-N O-rings that turned out to be crap and peeled after one install attempt. The bad O-rings sent me down a rabbit hole trying to find out what was giving me rich/sputtering issues - learning later that the sheared Buna-N O-rings created an opening for fuel to wick past the float valve seats and the mains. Since replacing these Buna-N O-rings with FKM (Viton) o-rings with the exact dimensions and replacing the v stacks with cleaned-up airpods, the combo seemed to fix all of the issues.
Current set up with airpods:
FLOAT LEVEL: 21.0mm
SLOW JET: 40 aftermarket (stock: 40)
MAIN JET: 90 aftermarket (stock: 75)
NEEDLE & CLIP: 4th (stock: 3rd from top)
IDLE MIX SCREW: 1.5 (2 turns from closed, stock). 2 pops on decel
Still kinda fiddling - might move up to 98 mains and back up to 3rd from top needle position - but current setup is pretty darn responsive from idle up to mid-throttle. Never fast enough at WOT, but maybe this is good enough for now. See y’all down the road.
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