I made a couple of brake repairs on Saturday, just in time to ride to the All Clubs Day vintage bike meet in Stockbridge today.
Last time out I had noticed some front brake chatter. When I checked the disc post ride, it was dirty so I gave it a good wipe down. Later, I noticed that my lower left pant leg was spattered. I went back to the bike and split the caliper, and darned if the piston wasn't leaking.
The piston is original, the seal, pads, brake lines were changed 9 years, 20000 miles past, and it didn't leak for all that time, or any other time as well. I'm guessing as the pads wore, the seal came to ride on the rough spot on the piston and caused the leak.
The caliper arm was also original, and had shims added at the hinge pin to combat free play. I noticed a rub mark on the bottom where the arm hub been riding on the disc! I eyeballed about 1/16" up and down play at the tip of the caliper arm, too much in my book.
I contacted member Godffrey and got new parts including pads, refurbished caliper arm (no slop), phenolic brake piston, no more rust, seal from dealer, all installed successfully.
Beautiful day here today, great for riding, big turnout at Stockbridge, met Sean, saw and heard his Yosh equipped CB, lots of nice bikes. No leaks and good brakes for my CB, woohoo!