Author Topic: 75 CB550 Pull-Shock Cafe  (Read 8192 times)

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Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe - First bike build
« Reply #25 on: April 23, 2017, 04:22:30 PM »
What is that linkage connected to?

i wanted a clean look and fit the shifter linkage behind the factory engine cover. I made a stainless linkage rod that snakes beside the chain that is attached to custom linkage that a made for the shifter rod.


Offline tshrey

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Re: 75 CB550 Pull-Shock Cafe - First bike build
« Reply #26 on: April 23, 2017, 06:11:09 PM »
So many great ideas I'm going to steal for my build!  ;D

Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe - First bike build
« Reply #27 on: April 28, 2017, 03:10:29 PM »
Its been a busy week at work so not a lot of time to play with the CB550 project. 

I made up the custom linkage and pivot arm for the rear brake. Still need to add a return spring and mount for the brake light switch.



Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe - First bike build
« Reply #28 on: May 01, 2017, 08:04:01 AM »
She is naked!  ;)


Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe
« Reply #29 on: May 29, 2017, 04:28:52 AM »
Small update. Mounted the motogadget rear indicators. I decided to recess the led indicators into the frame, took a bit of work that involved machining some 7/8" bar stock to hold the indicators, drilling the frame and welding them into place.





Started working on the rear pod. It still need some more metal finishing work but it is almost complete.










Offline calj737

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Re: 75 CB550 Pull-Shock Cafe
« Reply #30 on: May 29, 2017, 04:33:12 AM »
I hope you'll have sufficient clearance under full compression of the rear to avoid contacting that light with the tire-
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline innovativems

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Re: 75 CB550 Pull-Shock Cafe
« Reply #31 on: May 29, 2017, 04:46:44 AM »
Very nice work!


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2007 KTM 990 adv
2003 Honda RC51
2000 Yamaha YSR50
1978 Honda Express
1975 Honda CB400f
1974 Honda CB350f
1974 Kawi H2
1974 Honda CB550f
1971 Kawi h1
1973 Kawi h1
1974 gt 550
1974 gt550

Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe
« Reply #32 on: May 29, 2017, 04:58:40 AM »
I hope you'll have sufficient clearance under full compression of the rear to avoid contacting that light with the tire-

I can pre-load the shock quite a bit but I am thinking of raising up the rear suspension a bit if it causes me clearance issues.

Offline calj737

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Re: 75 CB550 Pull-Shock Cafe
« Reply #33 on: May 29, 2017, 04:59:36 AM »
A 17" rear wheel with a modern profile too would add to the clearance. Its really nice fabrication work all throughout.
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis

Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe
« Reply #34 on: May 29, 2017, 06:11:42 AM »
A 17" rear wheel with a modern profile too would add to the clearance. Its really nice fabrication work all throughout.

The 17" wheel might be a good option. I will have to look into that one. :)

Offline SOHC4 Cafe Racer Fan

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Re: 75 CB550 Pull-Shock Cafe
« Reply #35 on: May 29, 2017, 02:47:52 PM »
Nice fab work. I like the recessed M-Gadget rear indicators.  Are you thinking of running 17" wheels front and rear?
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Harald F

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Re: 75 CB550 Pull-Shock Cafe
« Reply #36 on: May 29, 2017, 03:11:16 PM »
nice fabrication :)  and a really cool project running the pull shock.

Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe
« Reply #37 on: May 29, 2017, 05:05:36 PM »
Thank you for the compliments  :)

I am not sure the the wheels yet. I have currently have 19" front and 18" rear.

I started on the mounting pan for the M-unit blue and starter solenoid  tonight. I need a place where the m-Unit Bluetooth signal will pass through so the fiberglass seat pan should do the trick.





Offline greenjeans

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Re: 75 CB550 Pull-Shock Cafe
« Reply #38 on: May 30, 2017, 08:45:28 AM »
This build is really looking great.   I'd consider staying with the 18" & 19" combo for ground clearance.  And, that size combo seems to look more natural with the vintage look of the 55 frames/motor.   Your fab skills are killer - you work for a shop or just naturally skilled.  So many nice touches and details.  Really like how you have the turn signals inset into the rear hoop.
Subtle.  Can't wait to see this one finished.  What are you going to do with paint ?
Yep, I'm the kid that figured out how to put things back together...eventually.

Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe
« Reply #39 on: June 01, 2017, 09:32:21 AM »
This build is really looking great.   I'd consider staying with the 18" & 19" combo for ground clearance.  And, that size combo seems to look more natural with the vintage look of the 55 frames/motor.   Your fab skills are killer - you work for a shop or just naturally skilled.  So many nice touches and details.  Really like how you have the turn signals inset into the rear hoop.
Subtle.  Can't wait to see this one finished.  What are you going to do with paint ?

Thank you greenjeans

With the shock being located under the frame, I think ground clearance is going to be an issue with 17" tires so I think I will be staying with 19" & 18" tires.
 
I have some industrial manufacturing background but most of what I know is self-taught over the years, I like to work with my hands and learn new skills but unfortunately I don't do fabrication as my daily job. This is my first bike project that I am building in my personal shop and I find it a fantastic way to unwind from the day :)

I am still working on that paint but I am thinking of going with a light coloured frame. I like clean raw mechanical look.


 

Offline mscuiletti

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Re: 75 CB550 Pull-Shock Cafe
« Reply #40 on: June 01, 2017, 09:56:54 AM »
Like what the others have stated, great fab work. Looking forward to future updates!

Offline SOHC4 Cafe Racer Fan

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Re: 75 CB550 Pull-Shock Cafe
« Reply #41 on: June 05, 2017, 08:53:47 AM »
You could also go with 18" wheels front and rear.  That would not create rear taillight clearance but it would give you some better rubber choices.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline tshrey

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Re: 75 CB550 Pull-Shock Cafe - First bike build
« Reply #42 on: June 05, 2017, 04:48:39 PM »
What is that linkage connected to?

i wanted a clean look and fit the shifter linkage behind the factory engine cover. I made a stainless linkage rod that snakes beside the chain that is attached to custom linkage that a made for the shifter rod.



Wanted to ask you a question about this - did you have the shifter rod machined for splines way on the inside or how does you linkage grab the shift rod?

Offline Mypenname

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Re: 75 CB550 Pull-Shock Cafe
« Reply #43 on: August 15, 2017, 04:24:22 PM »
I have been very busy over the summer so unfortunately I haven't had a lot of time to work on the bike.

I wasn't happy with the rear ride height so I decided that I would like to have adjustments for the rear ride height so I made up a bell crank adjuster for the rear shock.
This required me to redo quite a bit of work on the work on the rear swing arm but allows for a ton of adjustment of the ride height and pull shock geometry.

First I machined up some simple bell cranks out of some 1/2" aluminum.



Machined up a 16mm adjusting bolt out of stainless that would screw into the end link 



Has to do quite a bit of modifcation to the rear swing arm to add mounting points for the bell crank and end link adjuster









Doing a little work on the exhaust today.