Author Topic: 400 Restoration help needed  (Read 1030 times)

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Offline Taylorsage

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400 Restoration help needed
« on: April 13, 2017, 01:48:19 PM »
Please help
I have fully restored my 400 four but now I'm stuck on the part I've been dreading since I started
The wiring harness
The original is a complete mess with lots of added wires so I have bought a complete harness but no clues with what goes where
Any advice would be gratefully appreciated
But please keep it as simple as poss because I'm a complete novice when it comes to electrics
Thanksnin advance

Offline flybox1

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Re: 400 Restoration help needed
« Reply #1 on: April 13, 2017, 02:01:24 PM »
'78 750K (F3 engine) PD42b's, Modified airbox w/K&N  filter, 40/110 jets, 1 needle shim, IMS@ 1 turn out. Kerker + Cone 18" QuietCore

Past Bikes
1974 550K0 (stock), 1973 CB350F (stock), 1983 Yamaha XS400K (POS)
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"Knowledge without mileage equals bullsh!t" - Henry Rollins

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Offline MoMo

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Re: 400 Restoration help needed
« Reply #2 on: April 13, 2017, 06:00:37 PM »
That fiche shows proper routing and everything is color coded so it is hard to mess up....Larry

Offline Brian G

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Re: 400 Restoration help needed
« Reply #3 on: April 14, 2017, 02:53:16 PM »
I feel your pain - I  too was terrified of the electrics but eventually, we have to deal with it. I did mine before installing the engine but I probably could have waited.

Strip out the old harness - mine was full of splices and non-standard-colour jumpers etc. so it just confused the issue. I then located the new harness in the more-or-less correct position with tie-wraps. As Mr. MoMo says, everything is colour-coded so it's hard to go wrong.

FWIW, I started at the connections beneath the left sidecover - starter solenoid, VR, indicator relay etc. That helped with the positioning of the harness. Then I went to the bundle aft of the steering stem (handlebar switches etc.), then the headlight bucket connections, tail-light and ignition coil. Depending on your geographic location and the source of your harness, you may have to plug in a few jumpers (i.e: my left handlebar switch had no clutch switch so I had to jump the green/red to ground).

You'll need an accurate wiring diagram. Looked like a plate of spaghetti to me until I sat down with a beer and a magnifying glass and really looked at it, comparing what I saw to what I had.

In the final analysis, you just have to grab the bull by the tail and face the situation ;). It isn't as difficult as you may think and there's lots of help on the forum - I know these guys helped me out many times when I was confused!!

Regards,
« Last Edit: April 14, 2017, 02:57:03 PM by Brian G »
1975 Honda CB400F
1978 Honda CB550K
1979 Honda CBX
1969 BSA Rocket 3
1976 Kawasaki KH400
2008 Kawasaki C14 Concours

Offline evinrude7

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Re: 400 Restoration help needed
« Reply #4 on: April 14, 2017, 03:59:49 PM »
that's a nice clear wiring diagram brian.  wish i had one for the 750k6.
cb750 k6 - ugly