Author Topic: carb question  (Read 1287 times)

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Offline Dakotarider

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carb question
« on: March 12, 2018, 12:57:11 PM »
I posted this yesterday in the other bikes section but got no action.  But it is an old honda. 
I have an 80 xl500 that I'm cleaning up the carb. I have all the passages cleared except one. It appears to go from the inlet to the air cutoff valve. It has a brass insert at the inlet and a cast channel to the valve. Right at the bottom of the brass insert it feels blocked, it actually feels like it isn't a hole at all.
The valve still has two other passages to it.
I've tried air and carb cleaner to open it.
My next option is to drill the inlet end.
Wanted some opinions before I do that.
See pics.
At the valve end the other end of the passage lines up with the top right hole in the pic, just above the other hole.
thanks
If one bike is good, three is better!

Offline Flyin900

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Re: carb question
« Reply #1 on: March 12, 2018, 01:07:48 PM »
I would not drill anything in there . The air cut valve is designed to stop a lean condition and backfiring when the throttle is closed abruptly. Some guys on the DOHC forum block that circuit off when rebuilding if the diaphragms are worn out, since they are expensive when you need to replace 4 pcs.
There should be two holes in that circuit the one in the outer body that is represented by the small hole on the outside. The second is possibly in the centre of the cutoff where the diaphragm metal post sits, or in the internal outer part of the diaphragm area.
I would continue to use a cleaning product to clear the passages and if you have two clear passages from the air cutoff area then you are good. Blow air into the air cutoff hole and,if your getting air into the carb then you are good.

That carb is still pretty dirty especially in the air cut area. That needs to be cleaned up nice and clean internally.

That brass pipe may be a dead end with another small hole exiting up or down and not straight back as you would think is does.
« Last Edit: March 12, 2018, 01:15:25 PM by Flyin900 »
Common sense.....isn't so common!

1966 CL77 - 305cc - Gentleman's Scrambler
1967 CL175K0 - Scrambler #802 engine
1972 CB350F - Candy Bacchus Olive - Super Sport
1973 CB350F - Flake Matador Red - Super Sport
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1976 GL1000 - Goldwing Standard
1978 CB550K - Super Sport
1981 GL1100 - Goldwing Standard
1982 CM450A - Hondamatic
1982 CB900C - Custom
1983 CX650E - Eurosport
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Offline TwoTired

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Re: carb question
« Reply #2 on: March 12, 2018, 01:13:05 PM »
The screwdriver is pointing to air jets that should go to the mains emulsifier or the Pilot circuit emulsifier.  Drilling will likely ruin them.
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

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Offline Dakotarider

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Re: carb question
« Reply #3 on: March 14, 2018, 07:25:47 AM »
Thanks much guys! I have two ports open to the cutoff. This passage would be a third, so I'll leave it. Clean, reassemble and braaaaappppp!
Thanks for the help!
If one bike is good, three is better!

Offline MikeSimon

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Re: carb question
« Reply #4 on: March 14, 2018, 11:28:14 AM »
Try boiling the carb in water with dishwasher soap
1973 CB350F -sold
1974 CB350F -218 orig miles, sold
1976 CB750K - in restoration

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