Author Topic: A Noob's 75 CB550 Cafe Project Thread ------- Stick a fork in it... ;-)  (Read 209836 times)

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Offline doug_id

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Creating a thread to post my "progress".    Hopefully somebody might find it useful or good for a laugh.    ;)

Many more pictures here.....    http://www.flickr.com/photos/doug_goodenough/sets/72157594349938594/

Here is how it looked when I got it home.  I was riding it home when the rear tire went flat.   I think it has spent a lot of time sitting outside.  Only had 7500 miles on the odometer.







more to come.............
« Last Edit: May 30, 2007, 01:33:10 PM by doug_id »
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06 Stella 150 2t Scooter

Offline doug_id

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Stripping it down
« Reply #1 on: December 23, 2006, 01:57:56 PM »
Now time to get my hands dirty    ;D













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Offline doug_id

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Cleaning it up
« Reply #2 on: December 23, 2006, 02:01:20 PM »
Lots of simple green and scrubbing.......







Got a replacement set of forks off e-bay as these were pretty coroded....


« Last Edit: December 24, 2006, 06:40:09 AM by doug_id »
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Offline doug_id

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Engine removal
« Reply #3 on: December 23, 2006, 02:05:12 PM »
Removing the engine......

I took off the manifold bolts on the left 3 cylinderts to make it a little easier. 







Wooohoooooo!




« Last Edit: December 24, 2006, 06:42:23 AM by doug_id »
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Offline doug_id

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Engine Painting
« Reply #4 on: December 23, 2006, 02:10:03 PM »
Used duplicolor high temp paint......I didn't know it needed to be heat cured so not sure how it will hold up until I can get the engine running and hopefully cure the paint that way.

Prep.....


Used chair leg caps from wally world to plug the intake and exhaust ports.




Painted and covers polished....Put on your shades    8)






« Last Edit: December 24, 2006, 06:45:48 AM by doug_id »
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06 Stella 150 2t Scooter

Offline doug_id

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Misc Prep
« Reply #5 on: December 23, 2006, 02:13:41 PM »
Misc pieces....cleaning, painting, etc......











Cut off seat bracket and chain gaurd mounting points then ground down.
« Last Edit: December 24, 2006, 06:47:20 AM by doug_id »
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06 Stella 150 2t Scooter

Offline doug_id

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New seat and tank from Benjie's Cafe Racer
« Reply #6 on: December 23, 2006, 02:18:16 PM »
New seat and fiberglass tank by Benjie....Great to work with and super product.

here is a link to his web page.....  http://www.benjiescaferacer.com/forsale





I had a piece of flat bar bent and then welded to end of my frame to match contour of the new seat....





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06 Stella 150 2t Scooter

Offline doug_id

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Powder Coated Frame
« Reply #7 on: December 23, 2006, 02:20:47 PM »
 8)









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06 Stella 150 2t Scooter

Offline doug_id

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Engine Intall
« Reply #8 on: December 23, 2006, 02:25:43 PM »
I did this myself and was actually pretty easy   ;D





Gently laid frame over the engine....




My lil helpers showing me what goes where....




All bolted together and back on the lift....


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06 Stella 150 2t Scooter

Offline doug_id

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Installing Swingarm and new rear shocks.
« Reply #9 on: December 23, 2006, 02:28:44 PM »
These are new Hagon shocks that I got from these guys....  http://www.davequinnmotorcycles.com/cgi-bin/webc/HAGON_TWIN_SHOCKS.html







I can't get any grease to go into the fittings on the swingarm bolt so I will have to try replacing the fittings.
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06 Stella 150 2t Scooter

Offline DME

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #10 on: December 23, 2006, 02:31:27 PM »
Looking good, just keep them pics coming  8)

Cheers and merry christmas
Daniel

Offline doug_id

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Installing tapered steering bearings and front forks
« Reply #11 on: December 23, 2006, 02:33:04 PM »
Got the new headlight brackets from these guys ....  http://www.mikesxs.com/

Just be sure to put them on before tightening down the forks.....   :-[













« Last Edit: December 23, 2006, 02:35:39 PM by doug_id »
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06 Stella 150 2t Scooter

Offline doug_id

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #12 on: December 23, 2006, 02:37:53 PM »
Looking good, just keep them pics coming  8)

Cheers and merry christmas
Daniel

Thx Daniel.....if it looks half as good as your bike when I am done I will be happy.   It has been a lot of fun so far. ;D ;D
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06 Stella 150 2t Scooter

Offline maksuttt

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #13 on: December 23, 2006, 02:51:48 PM »
It will be the nice bike in New Year ;D Good luck in your project and M.C.!
CB-750F 1975
My gallery is here
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Offline Dougy Dougy Dune Buggy

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #14 on: December 23, 2006, 04:57:58 PM »
Thanks for the pix Doug
DWYJ-The "Other" Doug
i got a CB500 & a motor to drop in it, a 550 with under 10,000 that runs fine!
after the new year i'll post pix
I'm going to Cafe it
ONE DAY
ha ha

Offline jabbadeznuts

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #15 on: December 23, 2006, 06:04:36 PM »
WOW!!!  :o Looks REALLY good so far. I'm in the process of re-painting my tank and side panels over the Christmas break. (I've got a whole MONTH off!! :D)
'75 CB550
'82 Suzuki GN125 - glad to be rid of that thing.

Offline doug_id

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #16 on: December 23, 2006, 06:10:29 PM »
WOW!!!  :o Looks REALLY good so far. I'm in the process of re-painting my tank and side panels over the Christmas break. (I've got a whole MONTH off!! :D)

you lucky bastage!    ;D
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06 Stella 150 2t Scooter

Offline mkramer1121

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #17 on: December 23, 2006, 08:19:40 PM »
For heat curing the engine paint, check with a local powdercoater.  The place where I had my frame done said they could bake parts for me free of charge, they just wouldn't do the rattlecan application.  Its a thought.

Offline doug_id

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #18 on: December 24, 2006, 06:37:34 AM »
now why didn't I think of that   ???   

I think if I am careful and don't spill any fuel on the paint I should be ok.......I hope.

02 Concours
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06 Stella 150 2t Scooter

Offline doug_id

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #19 on: December 24, 2006, 07:03:07 AM »
Thx Wykydtron,

Well, I didn't make it more than a mile from the owners house before the tire blew out on me.....almost wrecked....doh!   Was thinking man $200 might have been just to much to pay for this thing....lol.   Had to walk home and get my truck and a trailer to get it back.   The engine seemed to run nice though for the short time I was on it.   I think one of the carbs has stuck floats as there was a pool of gas under the bike.   Hopefully soaking the carbs in cleaner for a while will fix that.  I am trying to avoid having to do a complete teardown of the carbs.

I have some new tubes and tires for it but haven't put them on yet so I don't know what I will find when I take the old tires off.

Doug
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06 Stella 150 2t Scooter

Offline jalfonso

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #20 on: December 24, 2006, 07:53:20 AM »
Doug,

Your bike is turning out great!  Just keep posting the pictures.

John
John Alfonso
1974 CB550 Four
1982 750F Super Sport

Offline ProTeal55

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Re: New seat and tank from Benjie's Cafe Racer
« Reply #21 on: December 24, 2006, 12:27:51 PM »
I had a piece of flat bar bent and then welded to end of my frame to match contour of the new seat....
Killer project, with great attention to detail !
One question though - aren't you worried about clearance with that piece of flat bar making "love"
to your rear tire ? I don't know if you are planning on lowering the bike or not, thus my question...
Joe a.k.a ProTeal55 a.k.a JoeyCocks a.k.a Maker of Friends

Offline doug_id

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Re: New seat and tank from Benjie's Cafe Racer
« Reply #22 on: December 24, 2006, 01:21:24 PM »
I had a piece of flat bar bent and then welded to end of my frame to match contour of the new seat....
Killer project, with great attention to detail !
One question though - aren't you worried about clearance with that piece of flat bar making "love"
to your rear tire ? I don't know if you are planning on lowering the bike or not, thus my question...

Thx Proteal,

Yeah.... after I got it back and then started looking at others project pics I realized it was going to be closer to the tire than I thought.  Not planning on lowering bike so will have to see.   Worst case I will grind the flat bar so it tapers down at the very back.
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06 Stella 150 2t Scooter

Offline gregwaits

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #23 on: December 24, 2006, 03:52:50 PM »
Very nice Doug! I should be so successful in my CB500 rebuild. I have lost momentum on my project!
1978 CB750K8; 1970 CB450

Offline doug_id

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Re: A Noob's 75 CB550 Cafe Project Thread
« Reply #24 on: December 24, 2006, 05:25:21 PM »
Very nice Doug! I should be so successful in my CB500 rebuild. I have lost momentum on my project!

Read this in some post on the board and it has worked for me........Always do at least one piece or procedure a day......I try not to think about all the steps....just the next couple.     

So far has worked pretty good for me.     ;D

Good luck!
02 Concours
78 CB550
06 Stella 150 2t Scooter