Author Topic: Build of CB750 K2 1975 - Europe had K2 until 1975 - Engine started feb 17 2019  (Read 52925 times)

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Offline andy750

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Great info thank you so much and looking forward to when the snow melts and we can all get riding again!
Good luck!
Andy
Current bikes
1. CB750K4: Long distance bike, 17 countries and counting...2001 - Trans-USA-Mexico, 2003 - European Tour, 2004 - SOHC Easy Rider Trip , 2008 - Adirondack Tour 2-up , 2013 - Tail of the Dragon Tour , 2017: 836 kit install and bottom end rebuild. And rebirth: http://forums.sohc4.net/index.php/topic,173213.msg2029836.html#msg2029836
2. CB750/810cc K2  - road racer with JMR worked head 71 hp
3. Yamaha Tenere T700 2022

Where did you go on your bike today? - http://forums.sohc4.net/index.php?topic=45183.2350

Offline PeWe

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I'll update with photos taken at a hopefully sunny first ride.  8)
//Per
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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History repeat itself  :)
As when I got my K6 to run after first restore 2013-14.
Carbs running rich. This time I remembered, float levels too high. Removed float bowls that had some fuel despite no floats.

Adjusted the floats to lower the fuel level. I need to verify later with clear tube when I have an old bowl with hose. My bowls have the brass screws grown together, never been apart.

Ignition same too... Not possible to get F correct at idle, too advanced despite plate max retard direction and dwell set at 23.5 * at 8 cyl setting ( Range 23*-24.5*)

I cut one adv spring to start with. Not enough and cut the other too. Now F spot on at idle on both 1:4 , 2:3, dwell 23.5* on both.
Springs on these advancers can't been Ok from the very beginning. They must be cut to have correct ignition so bike can be ridden in slow nice pace around 3000 rpm and less.

My blue K6 runs nice and even at 2000 rpm on 5:th gear, give throttle and it has no hesitations or jerks as when it had too advanced ignition.

This K2 ready for street! I even adjusted the mirrors sitting on the bike . Oil level in tank look OK to after 10-15 minutes idling 3/4 on dip stick marked area.
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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Ready for the road.
I'll take some good photos in the sunshine later in April.
Back to garage and swap tank and side covers to the brown Metallic with K2 graphics and badges. New photos in sunshine when it look as a K2 with a little bit browner look than Brier Brown the registration left Japan in.
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline SOHC4 Cafe Racer Fan

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Ready for the road.
I'll take some good photos in the sunshine later in April.
Back to garage and swap tank and side covers to the brown Metallic with K2 graphics and badges. New photos in sunshine when it look as a K2 with a little bit browner look than Brier Brown the registration left Japan in.

Beautiful.  You almost finished it in time to compete against yourself!! ;)
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline SOHC4 Cafe Racer Fan

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Please post some photos of the bike with your K2 graphics as completed so we can nominate this build!
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline PeWe

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Yes I will do that. The brown tank will sparkle in the sunshine  8)

I'm happy to be one of those that has resurrected stray parts to a working bike. A real parts bike. It has a pure stock look for most people. CB750 fanatics will complain about allen head bolts keeping the engine covers in place.
But JIS bolts really sucks. I can replace each bolt one by one since the gaskets are compressed.

Whether here is far from riding. I have a booked vehicle inspection time April 1:st. I might have to postpone that to the end of April. I need to test it on the road before that, seat the piston rings and verify brakes. Hondaman ignition module is also waiting to be part of the bike and crew.

This bike stole the NOS fenders I had saved for my K6. Rear light gasket of fresh rubber against fender need to be ordered too. Always something to order ::)
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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The K2 tank got a white sticker.
Helmet holder stickers on frame + battery warning sticker around frame close to battery.
My K6-76 had it on the black plastic fender under seat.

It's not that clear where all sticker must sit.
I know that we had a sticker on chain guard, I do not know which, maybe tire pressure that otherwise sit on rear fender.
I have also seen a sticker with much text (BS about exhaust system) on swing arm right side. I'm not sure if EU bikes got that one.

It perfect to find pristine bikes with all stickers placed where Honda attached them.

Wheather turn to better, I'm positive for vehicle inspection 2 weeks from today. I woke up the bike in registry today as " at traffic". I have all my vehicles in a phone app.
« Last Edit: March 17, 2019, 08:47:15 AM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline SOHC4 Cafe Racer Fan

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Wow! That tank looks great!
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline PeWe

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That is the original tank the frame was shipped with.   :) :)
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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First ride!
75 km ride after work. Rings to be seated and carbs got some clean the natural way, fuel and air when throttling it on the road.
Long time ago I rode a stock CB750. Softer scooter feeling. Very relaxing when getting used to it.
I have to adjust air screws, it pops at decel like a very loud popcorn machine 8)

No oil leak yet ;D

Edit: Bike handles very well despite no steering damper and its relatively cheap shocks, CB750 stock replica with 5 steps spring adjustment. Max height seems to be a must, 3:rd was really soft which I noticed and adjusted before the ride.
« Last Edit: March 21, 2019, 11:53:46 AM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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Adjusted air screws after the first ride
From 3/4 to 1/2 turn out as same carbs had in the 80's with 836 and pods.  It idles better and hopefully less popping at decel.

75 km ride made good, now less burning oil smell at start-up. Rings start to do their job,

I'll need to verify fuel levels in float bowls. I have two extra bowls (  1 left + 1 right)  I'll use as tools adding a tube connection  I reduced by feel when carbs flooded smoking #$%* at first start. Levels might be too low now.
« Last Edit: March 22, 2019, 10:49:23 AM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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Hondaman ignition module mounted on my CB750 K2. Fits fine in the toolbox. Who needs tools when riding a CB?  ;)

Dressed it K2 graphics this time
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline SOHC4 Cafe Racer Fan

  • Speak up, Whipper-Snapper! I'm a
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  • Posts: 15,733
  • SOHC/4 Member #1235
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline PeWe

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Sunshine pics
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Online Terry in Australia

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Looks great Per, good job mate! ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline PeWe

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Looks great Per, good job mate! ;D
Thanks Terry!

I start to get used to the brown color.  I like it more and more.
Green is easier to like direct and it match the gauges very well.

I'm sure that CANDY BACCHUS OLIVE would be nice too
http://www.yamiya750.com/index.php?main_page=product_info&cPath=246_157_271_242&products_id=2655
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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I rode to a friend outside town today. Perfect for checking/adjust ignition when engine is warm. 400 km done so far.
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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Road legal today!
Now legal to ride it after vehicle inspection with registry update. 400 km done before as test ride, now 500 km.
Cold weather this morning when riding to the inspection, -4C. Below 0!! Water turns to ice when warmer!!

Sunny beautiful day, +8C after work followed by a 80 km ride.
« Last Edit: April 01, 2019, 11:44:15 AM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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Update:
Bike has now gone 635km. Runs very well with good handling and good enough top speed. Main jets are 115, it might run faster with 120. But it does not need to run that fast. Have tried 160km/h (the ton). It feels like a very reliable cruiser to be used in legal speeds or 120km/h when needed.

I'm currently hunting bubbling carbs when decelerate. Tried various air screw settings. I'm not sure if it is too lean or rich bubbling. Carb boots are clamped well. I changed plugs from NGK D8EA (That have really good color inside) to Denso X24ES-U. Still runs fine and bubbling. Less with air screws 1/2 turn out than 1 that  might be too much. I hear additional bubbling sound at idle too!
I disconnected the condensors that are really old. Hondaman Ign module can run without them. It get the lower octane we have here, 95, (my K6 get 98 but will probably like higher). Still bubbling. I start to think that the old K6 carbs are designed as bubbling carbs. I remember that they bubbled some when I have bought the K6 bike they come from running stock with 4-4. Very tough sound down town, girls at the side of the street observed me better 8)

I have bought a new slim screwdriver reaching the inner air screws I can have in my jacket, have a long ride and adjust them until best behavior or lesser bubbling. Engine responds well when riding, no hesitations or jerks at take offs or between the jets working areas. up to tacho red area. No fuel stinking idle either, only some small oil smell as a K1 head should.
Last ride was more inspired on a curvy country road using gearbox with decelerations and WOT a lot. My friend riding behind did not see or smell any oil smoke!! Not fat fuel either. Only as an old vehicle should smell...

Fine, no need of lifting head and give the bike a really fresh K6 head, fresh cutted valves, new ex guides and almost new ex valves. Strange, that head's Ex valves and guides were really worn while In were all like new.
That K6 head will make the K2 engine to look as a 1975 K2 should. Why change when it has zero leaks and runs fine.

If K1 cylinder look old, I have my old K6 cylinder that has new CycleX 849 pistons (grey frying pan surface) and fresh bores.
That route is dangerous since I have a fresh restored ported old head and some cams to use. I have to tell myself all the time that this bike must be stock.
It is very nice to ride this bike, other days my K6 that really has explosive power in comparison, especially with the Hindle 4-2-1. Different feeling, both good.
« Last Edit: May 04, 2019, 09:49:47 PM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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Now 1100km.
Carbs and ignition OK. Main jets 115, can probably be 120. Will try soon.

Today a crusing day.

This time not carb testing, nor ignition  testing in legal speeds 3500-4000 rpm on 5:th gear. Charging adjustment and test. The last days cruising had almost drained battery totally after around 300 km.

Adjusted regulator, turned the adj screw in 1/4 turn which most likely fixed it. The charging supervision LED is now green from 4000rpm, allow reducing throttle to 3500rpm and still happy. It must be the relay that switch over and keep staying "high" down to 3500rpm with headlight on. LED H4 consuming 30W.
No overvoltage either with and without headlight on, LED should then flash green-red.
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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  • Bike almost back to the 70's 2015
Tested other main jets today. From 115 to 120. The needle working area is happier, better response. The top worse though.
So back to 115 and lift needles 1 notch from middle (3:5) to 4:5?

Might change head to later model as the 1975 should have and do the carbs when off. I have a refurbished head waiting for this bike.
Float levels must be measured with clear tube method before any changes. Might be a little bit low.
« Last Edit: May 21, 2019, 12:53:05 PM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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  • Bike almost back to the 70's 2015
Carbs are now off after clear tube check and adjustment with carbs on, took long time especially to mount float valves and floats with carbs on bike.
Changed needle clip to 1 step richer needed carbs off from bike and off a little from rack to be able to take out the throttle slides.
Stock carbs not that maintenance friendly :(
I constantly had my Mikuni TMR and older Smoothbore 29's in my mind that can get needles removed and back again with carbs still on bike. No re synch needed either!! ;)

-TMR takes around 20 minutes, tank off, on included. 2 screws on each top cover, a small plug with allen head to take off, lift needle, adjust clip and back with it. The allen head plug could sometimes struggle to find the threads, light hand with no force creating new threads!
Worse replacing the pilot jet though, all bowls must go off and on at the same time and their seal is like a big squared o-ring that just waiting to jump out of its place and be pinched, new cost like $15 US/each. Glue it in place with vaseline.

- Smootbores (1 hour) also 3 screws on each carb top (I have have earlier replaced all x-screws with allen heads). Now more job since the throttle shaft must go out. Remove all screws holding each "throttle arm", throttle mechanism linkage included. Push and pull out the shaft, out with throttle slide, remove arm from throttle and get the needle, adjustt the clip and everything back again.
No problem to do it in 1 hour after first time.
These carbs seals is old style fiber that withstand so many float bowl and top off's and on's so I have lost the count.

Now back to the PITA CB750 carbs (or bubblers as they should be called)
Did the needle adjustment yesterday and glued the bowl rubber seals on the carb with a little Permatex Aviation no 3  to avoid the pain next time the main jet need to be adjusted and seals falling off and like to cause leaks. I cleaned all surfaces before and after bowl test mount with acetone. No Permatex to be floading into carb and clog the jets wen fuel has released it.

New bench sync needed and made it probably better this time using smaller drill bit, 3 mm.

I had seen suspicious stains around head inlet spigot 3 which made me to think about a leak. Probably not, only old dirt the paint has not covered.
But better sure than not, I used my new Loctite 290 that is very thin penetrating model possible to use on tightened nuts and bolts.
Applied around all 4 spigots. It floaded better than water, better than alcohol too. It will seal if there is any leak.

Carbs to be mounted tomorrow after work and take the fight to get the stock air filter box back on. So much easier with pods!!  8)

I'll see if 110 will work fine now when needles are richer.  I started with 115 on this build, 120 worked much better in the needle area but worse at top. I doubt that only 1 step on good main jets can cause that at top lift and full speed. So, in with 110 and see.

This is a relaxing cruiser in almost legal speeds so 180 km/h might not be a must to achieve. A little bit faster than most cars most of the time is a must to ride safely without bad car drivers hustling.
« Last Edit: January 04, 2023, 10:16:51 AM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline PeWe

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Carbs back on after a long fight with the air box to line up with frame ears.
I had no idea how the rubber velocity stacks should be rotated. Found that they were 180 degrees wrong obstructing the air box ears to line up with frame ears. Off with box and rotated all 4 (I should have greased them better). I had to bend hard to get the M6 screws to secure box and the entire carb set in frame.
I started to think if K1 head has different in spigots, length or position relative frame compared with K6. Carbs and air box originate from my K6.

I checked the valve lash too. Tightened up In lash to std 0.05mm which is very little. I'm used with other cams that has 0.1mm/0.15mm or more. DP315 cam has 0.3/0.3mm  :o
I had 0.1/0.1mm to start with on this cam from a K7 -78. I need the extra lift and duration that 0.05mm will give compared to 0.1mm  8)

Petcock on,opened the fuel cap and blew hard to force fuel to fill bowls. Ign off and let starter rotate engine with full choke.
It will hopefully start direct on all 4 tomorrow after work when its time for the weekly bike meet. Hopefully no rain.
Battery is connected to my CTEK charger just for sure.
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Online Terry in Australia

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Good work Per, as you've discovered, the airbox rubbers have to be rotated so they point down towards the carbs, to make up for the slight forward angle of the cylinders. The same airbox and rubbers will fit any CB750 from a K1 to K6, or even the F/F1. The F2 airbox is slightly wider, so if you ever run F2/3 carbs be aware, I cracked a K2 sidecover when I had F2 carbs on my K2 using K7/8 inlet rubbers.

I haven't got my metric feeler gauges with me, so I can't comment on your valve lash specs, I've always just set the standard cam's valve clearances as .002" for inlets, and .003" for exhausts. Cheers, Terry. ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)