Author Topic: My first complete build 72 CB750 - completed for now...  (Read 57291 times)

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Offline SOHC4 Cafe Racer Fan

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Re: My first complete build 72 CB750 - final details
« Reply #175 on: August 28, 2018, 10:25:30 PM »
Looks great. I vote for a hanger to secure the pipe and reduce stress on the head.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #176 on: August 30, 2018, 06:50:40 PM »
Looks great. I vote for a hanger to secure the pipe and reduce stress on the head.
thanks. man that mod to AP brakes have been marinating in my head, with the widened triple. kept being reminded when I head the squeak from those stock brakes. I see that Godfrey has some shims.
« Last Edit: August 30, 2018, 06:55:55 PM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline Godffery

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Re: My first complete build 72 CB750 - final details
« Reply #177 on: August 31, 2018, 01:09:55 AM »
Looks great. I vote for a hanger to secure the pipe and reduce stress on the head.
thanks. man that mod to AP brakes have been marinating in my head, with the widened triple. kept being reminded when I head the squeak from those stock brakes. I see that Godfrey has some shims.
I do indeed: https://godfferysgarage.com/project/anti-squeal-brake-shim/
Also; I recommend removing the Brake adjuster Bolt, Nut & Spring. Then place them carefully in a small mason jar, Bury the jar deep in the woods on a full moon, Draw a detailed map to it's location, Firmly secure said Map to anything that says Hardly Devidstone on it, Surround that with an army of handmade stick figures, Call at least 3 of your closest friends, Bribe with the promise of cold micro brewed beverages to come over immediately if not sooner, stand in a circle around your effigy of the dammed, sprinkle generously with cheep Convenience store whisky, Then set a blaze chanting... Never Again... Never Again!
No automatic alt text available.
« Last Edit: August 31, 2018, 01:49:54 AM by Godffery »

Offline SOHC4 Cafe Racer Fan

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Re: My first complete build 72 CB750 - final details
« Reply #178 on: August 31, 2018, 08:13:59 AM »
Looks great. I vote for a hanger to secure the pipe and reduce stress on the head.
thanks. man that mod to AP brakes have been marinating in my head, with the widened triple. kept being reminded when I head the squeak from those stock brakes. I see that Godfrey has some shims.
I do indeed: https://godfferysgarage.com/project/anti-squeal-brake-shim/
Also; I recommend removing the Brake adjuster Bolt, Nut & Spring. Then place them carefully in a small mason jar, Bury the jar deep in the woods on a full moon, Draw a detailed map to it's location, Firmly secure said Map to anything that says Hardly Devidstone on it, Surround that with an army of handmade stick figures, Call at least 3 of your closest friends, Bribe with the promise of cold micro brewed beverages to come over immediately if not sooner, stand in a circle around your effigy of the dammed, sprinkle generously with cheep Convenience store whisky, Then set a blaze chanting... Never Again... Never Again!
No automatic alt text available.

 ;D ;D ;D ;D ;D
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #179 on: August 31, 2018, 08:17:24 AM »
Looks great. I vote for a hanger to secure the pipe and reduce stress on the head.
thanks. man that mod to AP brakes have been marinating in my head, with the widened triple. kept being reminded when I head the squeak from those stock brakes. I see that Godfrey has some shims.
I do indeed: https://godfferysgarage.com/project/anti-squeal-brake-shim/
Also; I recommend removing the Brake adjuster Bolt, Nut & Spring. Then place them carefully in a small mason jar, Bury the jar deep in the woods on a full moon, Draw a detailed map to it's location, Firmly secure said Map to anything that says Hardly Devidstone on it, Surround that with an army of handmade stick figures, Call at least 3 of your closest friends, Bribe with the promise of cold micro brewed beverages to come over immediately if not sooner, stand in a circle around your effigy of the dammed, sprinkle generously with cheep Convenience store whisky, Then set a blaze chanting... Never Again... Never Again!
No automatic alt text available.
Those adjuster screw is completely useless? Ugh! I was devastated when i tightened it to much and broke one of the raised edge on the screws.  Bought two extra just in case. By the way Godfrey, this seems to be no way of purchasing those said shims from your website.
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline Godffery

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Re: My first complete build 72 CB750 - final details
« Reply #180 on: August 31, 2018, 09:32:01 AM »
Looks great. I vote for a hanger to secure the pipe and reduce stress on the head.
thanks. man that mod to AP brakes have been marinating in my head, with the widened triple. kept being reminded when I head the squeak from those stock brakes. I see that Godfrey has some shims.
I do indeed: https://godfferysgarage.com/project/anti-squeal-brake-shim/
Also; I recommend removing the Brake adjuster Bolt, Nut & Spring. Then place them carefully in a small mason jar, Bury the jar deep in the woods on a full moon, Draw a detailed map to it's location, Firmly secure said Map to anything that says Hardly Devidstone on it, Surround that with an army of handmade stick figures, Call at least 3 of your closest friends, Bribe with the promise of cold micro brewed beverages to come over immediately if not sooner, stand in a circle around your effigy of the dammed, sprinkle generously with cheep Convenience store whisky, Then set a blaze chanting... Never Again... Never Again!
No automatic alt text available.
Those adjuster screw is completely useless? Ugh! I was devastated when i tightened it to much and broke one of the raised edge on the screws.  Bought two extra just in case. By the way Godfrey, this seems to be no way of purchasing those said shims from your website.
Correct; completely useless! The only possible issue would be if your brake line was torqued in a way that would cause the caliper to push in or out from center over the rotor.  It should sit comfortably free floating.

 My web site is not yet fully interactive for direct online purchases, So to order parts, use the (Contact Godffery's Garage) option on the main page. Or you can contact me direct.   (jstephens7@wi.rr.com)

Offline tshrey

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Re: My first complete build 72 CB750 - final details
« Reply #181 on: September 05, 2018, 11:46:05 AM »
I just found this build for the first time.  Very nice.  Did you ever consider adding a spacer under the back of the tank?  It looks like if you did you would have a perfect line from the tank to the tail.

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #182 on: September 10, 2018, 11:43:25 AM »
I just found this build for the first time.  Very nice.  Did you ever consider adding a spacer under the back of the tank?  It looks like if you did you would have a perfect line from the tank to the tail.
problem is there is no clearance between the rear mounting bracket that I made and the cowl. unless I use a bigger cushion on the cowl but that would ruin the lines as well.
some angles makes it very obvious like this angle. but most shots you can't tell. I was hesitant about posting this particular photo for that very reason, but then said f' it.

thinking about it again, i guess i could bump up the whole rear cowl up to make those adjustments. hmmm.
« Last Edit: September 10, 2018, 06:36:31 PM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #183 on: September 10, 2018, 06:41:21 PM »
some minor progress and set backs. I fabbed a little strap to hold down the rear exhaust.

then notice the knob on the speedo was bent somehow, so I went to bend it back and bam! it snapped off. I guess it gave me an opportunity to redo the speedo and tach in exact matching 2.5 inch gauges, but it may require some drill and retap. these things are really cheap. they're Dime City Originals, but I looked on Cognito and 4into1, appears to be the same gauges, but twice the price.

https://www.dimecitycycles.com/2-5-inch-chrome-mini-speedometer-with-black-face-and-led-indicator-lights.html

https://4into1.com/drag-specialties-mini-speedometer-with-indicator-lights-black-face-2240-60/
« Last Edit: September 10, 2018, 06:48:55 PM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #184 on: September 10, 2018, 06:46:06 PM »
then there's the brake squeal issue. I got a set of shims from Godffrey, may be can answer. I notice there's a sheen on the shims, are you supposed to peel anything off before assembling it?
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline Godffery

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Re: My first complete build 72 CB750 - final details
« Reply #185 on: September 13, 2018, 06:12:04 AM »
then there's the brake squeal issue. I got a set of shims from Godffrey, may be can answer. I notice there's a sheen on the shims, are you supposed to peel anything off before assembling it?
Those go in as is, that's just shiny, not a film.

Godffery’s Garage godfferysgarage.com

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #186 on: September 17, 2018, 05:23:36 PM »
Shim is on. unfortunately I can't test it. now having to deal with the broken speedo.

Originally I used a set of nonmatching speedo/tach 2.5" and 2" combo because I like the asymmetry of it. now that the speedo is broken, I decided on using matching speedo/tach's, however the tapped holes don't work anymore. to make them centered I would have to re-drill and re-tap them. but unfortunately they're slightly off set from current holes.

I've tried drilling different holes on the mounting backet to avoid the current holes, but the bracket is harden steel, haven't been able to find a way to drill a 6-8 mm hole into the damn thing. tried everything. cobalt, titanium coated, carbide tipped bits. any suggestions? 

The other option i'm working on is to see if I could patch up the hole with JB weld and re-drill and tap. I figure this would hold since it's not really a structure element on the bike. at least 80% of the new tap would be on fresh metal while 20% of the wall would be within the JB welded area. anybody has experience with this?
« Last Edit: September 18, 2018, 08:13:20 AM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline Godffery

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Re: My first complete build 72 CB750 - final details
« Reply #187 on: September 18, 2018, 08:20:57 PM »
Install 2 good quality grade aluminum bolts, into the holes you want to plug. (using red loctite) Then cut the remaining bolt off flush and file smooth. Now your ready to drill & tap new location.

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #188 on: September 19, 2018, 07:43:59 AM »
Install 2 good quality grade aluminum bolts, into the holes you want to plug. (using red loctite) Then cut the remaining bolt off flush and file smooth. Now your ready to drill & tap new location.
Good trick.. I'll have to try it. Some brackets are supposed to come friday to mount the two together. If the hole line up right i may not need to.
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #189 on: September 19, 2018, 07:47:27 AM »
Hardened steel? Who made the bracket, and what material did they use?
It was listed as dime city originals. But I've seen other online retailer with the same gauges. I assume its some type of harden steel since I couldn't drill through it with my newest bit on a drill press. When I try to bend it the thing snapped right in half. Not much info on the packing. That little divot in the third picture is about the most I could do before my bits Bend or break

By the way does tempering the steel make it more brittle or less brittle
« Last Edit: September 19, 2018, 09:19:55 AM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #190 on: September 19, 2018, 09:08:21 AM »
More than likely it’s technique, not material that is your plight. Use cutting fluid, a slower speed, and you should have zero problem drilling that bracket. And WD-40 isn’t cutting fluid...

There’s no rational reason why they would use “hardened steel” for such an application.

If the top clamp is ally, filing bolts off won’t provide you a stable material for drilling new holes if the new location overlaps the original holes. Drilling into a bolt will weaken it, and then tapping it will make the remainder of the bolt worthless, causing it to let go with a new bolt. Best way is to plug weld the clamp. Peen as you go, then drill and tap.
I used cutting oil, 1500 on the drill press which i thought was slow enough. Tapped as well.

Wd40 is to drilling as baby oil is to sunblock for the skin
« Last Edit: September 19, 2018, 09:22:03 AM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline slikwilli420

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Re: My first complete build 72 CB750 - final details
« Reply #191 on: September 19, 2018, 01:02:41 PM »
Drop down to 400rpms

Yup. And after a few seconds at 1500, if you arent cutting metal, you dull the sh*t out of your bit, then you might as well be drilling hardened steel.
All you gotta do is do what you gotta do.

Vintage Speed Parts Mashup: http://forums.sohc4.net/index.php?topic=133638.0
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AHRMA CB750 Racer: http://forums.sohc4.net/index.php/topic,158461.0.html
AHRMA Superbike Heavyweight Racer: http://forums.sohc4.net/index.php/topic,173120.0.html
'76F CB750 Patina Redemption: http://forums.sohc4.net/index.php/topic,174871.0.html

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #192 on: September 19, 2018, 09:47:51 PM »
I tried it again this afternoon, cobalt drill bit, down to roughly 400 rpm, cutting oil, and with prepunched it so it wouldn't walk. barely got a divot in it.
« Last Edit: September 19, 2018, 10:04:59 PM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #193 on: September 21, 2018, 05:28:25 PM »
I caved and bought a prefab bracket from Dime City, and fortunately the holes are away from the prior tap site. Nothing like a easy drill and tap after struggling to drill the hole in that strange alloy bracket. I gave up on it.
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #194 on: September 21, 2018, 10:01:46 PM »
the idea of alternate caliper's have been milling in my head. I was looking to stiffen up my sport bike's front brakes and ran into these Brembo axials... anyone tried applying them into their builds for single side disc on cb's?
« Last Edit: September 23, 2018, 05:02:31 PM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #195 on: September 25, 2018, 10:37:22 AM »
a member PM'd me a question, but I wasn't able to reply to him/her, as it stated they can't receive personal messages for some reason. but I'll answer here.

Hi mate I'm just wondering if your still running the cognito oil tank on your bike are you happy with it and what quantity of oil do you currently run in there?
sure, overall happy with it. i'm running standard motorcycle oil, although a little heavier weight oil since the engine runs hotter. no issues yet. only problem is that the mounting was a little challenge since i did not use their mounting brackets instead I welded on a cross bar before the test fitting the engine. this required me to create some aluminum offset brackets to make it fit better. the major challenge was hose placement. their outgoing and return spigots are angled a little low, so fitment was a little challenge but i made it work with stainless steele braided lines. if you were to use regular hosing, it may not be an issue. check out some of the pics on the build from the vantage point of the hose and you can see what I'm referring to.
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #196 on: September 27, 2018, 10:37:28 AM »
Anyone know the stock fork offsets and distance between forks for the triple tree for early cb750s 69-76?

when i acquired the bike originally, prior owners had replaced the triple with the above picture triple, stem and base included. i'm thinking of just getting an aftermaket top triple from cognito to replace the existing one.

what i have is 18.2 cm from fork to fork and 6 cm from stem to fork off set.
« Last Edit: September 27, 2018, 10:42:51 AM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - final details
« Reply #197 on: October 04, 2018, 01:26:51 PM »
so I figured that the aftermarket triple tree that came with the bike has stock specs. the lowers works well with the Cognito Moto uppers that just came in.

I tapped and mounted the new 2.5 inch speedo and tach with a 1.5 cm space to lower the bezels down closer to the deck height of the upper triple. I also installed these preload adjusters I got from 4into1 on the forks in place of regular fork caps.

the upper triple piece designs is simple and hides the normal clamping gaps which works well with the look i'm going for. it fits perfectly. problem is the CNC milling swirls running across the center on the surface really ruined the piece. especially being the center piece of the front end. these swirls weren't in the online pics from Cognito, so I spoke to their rep today. they stand by their work and will be sending a new piece out. I guess they used to vapor blast the piece prior to anodizing, but have since stepped away from that process. which is a shame.

unfortunately for me, i'll have to take it down and re-drill and tap the piece again.
« Last Edit: October 04, 2018, 01:33:49 PM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline algophobe

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Re: My first complete build 72 CB750 - never ending!!!
« Reply #198 on: October 08, 2018, 12:30:07 PM »
so i took the bike out for 16 mile ride. the bike died at the gas station on the way down. the M ride app log on the M unit noted a drop in the battery voltage few minutes prior to arriving at the gas station. I had to get the wife to bail me out. fortunately this was only 8 blocks from the house.

the battery was completely drained. it had been running fine for about 100 miles before this happened. so I bought a new AGM battery to check to start her up again and maybe check the charging system. she sound like she's running only on 2 cylinders again. if I was a betting man I would bet its cylinder 2/3 again. my upcoming plans is to inspect he plugs and see which cylinder went down and why.

my question is, does running on 2 cylinders lower the charging capability of the alternator, therefore causing premature battery failure?
« Last Edit: October 08, 2018, 01:14:11 PM by algophobe »
Ducati Hypermotard 950 SP 2020 "Percolo"
Honda cb750 café 1972 "Satmui"
Kawasaki zx6r 2005 "Garuda"
Kawasaki zx7r 1998 "Dharma" (stolen)
Honda Magna V4 1982 (sold)

Offline 754

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Re: My first complete build 72 CB750 - never ending!!!
« Reply #199 on: October 08, 2018, 04:00:26 PM »
Get a set of 77 /78 F Forks  will fit in your trees, much easier to adapt newer brakes to.
 Will use your axle and you can run your wire front wheel and put Duc or Yam big floaters onto the stock hub. Then mount up calipers.   You will need drill press or a milling machine.
 The pic shows a Morris wheel, a replacement for the stock wheel, using F forks.
« Last Edit: October 08, 2018, 04:04:39 PM by 754 »
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It's All part of the ADVENTURE...

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Lost quite a few CB 750's along the way